a) An alloy tie bar is subject to a regular 'stress cycle at 1 Hz, maximum...

 

 

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a) An alloy tie bar is subject to a regular 'stress cycle at 1 Hz, maximum stress = 400 MPa, minimum stress = 50 MPa (a stress ratio, R = 0.125). The alloy tensile strength = 900 MPa. If the allowable stress amplitude ao at the endurance limit (0, for a failure probability of P = 0.001) at 107 cycles = 400 MPa (at R= -1), then: i) i) ii) iii) iv) Calculate the 'allowable stress amplitude (mean corrected o'a at 10 cycles) for the applied stress system. (Please refer to the Materials data formula sheet'). Calculate the operational' stress amplitude (0). (6 marks) (2 marks) Sketch/Draw the Goodman Diagram showing values of o', & om- (5 marks) How long will it take to reach its maximum 'safe service life. (2 marks) b) If the Maximum stress is raised to 500 MPa at a stress ratio of R= -1 (assume the endurance and tensile strengths are the initial values), then: ii) How long will the component last until it fails (Please refer to the Materials data formula sheet'). (6 marks) Plot the S-N Graph (on the Log-Log provided) showing the interpolation of 500 MPa Stress amplitude to N Cycles to failure. (4 marks) a) An alloy tie bar is subject to a regular 'stress cycle at 1 Hz, maximum stress = 400 MPa, minimum stress = 50 MPa (a stress ratio, R = 0.125). The alloy tensile strength = 900 MPa. If the allowable stress amplitude ao at the endurance limit (0, for a failure probability of P = 0.001) at 107 cycles = 400 MPa (at R= -1), then: i) i) ii) iii) iv) Calculate the 'allowable stress amplitude (mean corrected o'a at 10 cycles) for the applied stress system. (Please refer to the Materials data formula sheet'). Calculate the operational' stress amplitude (0). (6 marks) (2 marks) Sketch/Draw the Goodman Diagram showing values of o', & om- (5 marks) How long will it take to reach its maximum 'safe service life. (2 marks) b) If the Maximum stress is raised to 500 MPa at a stress ratio of R= -1 (assume the endurance and tensile strengths are the initial values), then: ii) How long will the component last until it fails (Please refer to the Materials data formula sheet'). (6 marks) Plot the S-N Graph (on the Log-Log provided) showing the interpolation of 500 MPa Stress amplitude to N Cycles to failure. (4 marks)