A mixture of natural talc and borax is obtained via surface mining techniques and is delivered...
Fantastic news! We've Found the answer you've been seeking!
Question:
Transcribed Image Text:
A mixture of natural talc and borax is obtained via surface mining techniques and is delivered in open- top trucks to the plant site. At the plant site it is crushed by large jaw crushers into pieces no larger than 10-15cm. The material then goes to a roller mill to further reduce the size. After passing through the roller mill, the material is screened; material smaller than 1 cm is stored for drying, and larger material is recycled for further crushing. The material that passes the screening step is conveyed to storage silos; from there, it goes to a large rotary kiln dryer where is id dried from 8% moisture to 0.2%. The most solids feed rate to the dryer is 50,000kg/hr. the rotary kiln is fired with a low-sulfur fuel oil at a rate of 6 liters of fuel per 1000 kf of fee. The dried product is passed through an air contact cooler, and is then stored before shipment. The exhaust gases leave the dryer at 630F. The dusty gases exiting the dryer must be treated by appropriate control equipment before being exhausted to the atmosphere. A process flow schematic diagram is presented in the figure below. Raw material feed Storage hopper Primary crusher 10-15 cm Roller mill Some additional data are given as follows: Fuel oil specific gravity = 0.90 Fuel oil composition weight percent: C = 86%; H = 11.5%; S = 0.3% Kiln particulate emissions = 2.0% of dry solids feed rate 3 Fuel oil F >1 cm Rotary kiln dryer 51cm Screens 2 Air exhaust Air Cooler Intermediate storage silo Combustion air supplied per kg of fuel = 15 kg/kg Auxiliary air supplied per kg of fuel = 0.32 kg/kg Inlet air composition (mole percent): Nz = 78%; O = 21%; Ar = 1% Stream Material Balance Table Component, thousand kg/hr. Number Dry Solids Ng Oy Co, HO S Other Total 0 0 0 4.17 0 0 52.0 Product 1 storage sili 2 46.0 0 D 0 4:00 0 0 50.0 5 0 0 0 0 0 3 0 0 D " 9 4 0 0 0 D 6 0 Requirements #1: overall calculations 1. Calculate the mass emission rate of particles from the dryer, in kg/hr 2. Calculate the percentages of the raw feed that are lost in the crushing step and in the drying step 3. Calculate the mass emission rate of SOfrom the dryer, in kg/hr 4. Calculate the concentration of particles emitted from the dryer, in g/m 5. calculate the concentration of SO in the exhaust, in g/m 6. if emission limits require that less than 10 kg/hr of particles be emitted, calculate the required efficiency of the collection system 7. calculate the volume percent of moisture in the exhaust gases 8. calculate the exhaust gas flow rate, in dry m/hr and in acfm 9. calculate the volume percentages of CO2 and Oin the exhaust gases on a dry basis Design option 1 - Cyclone: Based on a plant test, the following data for the particles exiting the dryer are obtained: Particle Size Range, mm 0-2 2-4 4-6 6-10 10-18 18-30 30-50 Mass Percent in Size Range 1.0 9.0 10.0 30.0 30.0 14.0 5.0 1.0 50-100 Design two identical cyclones to operate in parallel to meet the previously stated objectives. The particles have a density of 100 lbm/ft. The gas inlet velocity to the cyclones must be kept below 100 ft/sec Calculate the cut diameter, overall efficiency, and the pressure drop Estimate the total TIC in 2008 dollars Design option 3 - ESP: Assume that initial calculations have been made, and they show that an ESP is feasible. For a pilot-scale ESP Inlet loading = 5.0gr/ft; Outlet loading 0.10 gr/ft Gas velocity = 5ft/sec Corona power = 12.0 W Gas flow rate = 100 ft/min Collection surface area = 25 ft Design a full-size ESP and give the TIC in 2008 dollars A mixture of natural talc and borax is obtained via surface mining techniques and is delivered in open- top trucks to the plant site. At the plant site it is crushed by large jaw crushers into pieces no larger than 10-15cm. The material then goes to a roller mill to further reduce the size. After passing through the roller mill, the material is screened; material smaller than 1 cm is stored for drying, and larger material is recycled for further crushing. The material that passes the screening step is conveyed to storage silos; from there, it goes to a large rotary kiln dryer where is id dried from 8% moisture to 0.2%. The most solids feed rate to the dryer is 50,000kg/hr. the rotary kiln is fired with a low-sulfur fuel oil at a rate of 6 liters of fuel per 1000 kf of fee. The dried product is passed through an air contact cooler, and is then stored before shipment. The exhaust gases leave the dryer at 630F. The dusty gases exiting the dryer must be treated by appropriate control equipment before being exhausted to the atmosphere. A process flow schematic diagram is presented in the figure below. Raw material feed Storage hopper Primary crusher 10-15 cm Roller mill Some additional data are given as follows: Fuel oil specific gravity = 0.90 Fuel oil composition weight percent: C = 86%; H = 11.5%; S = 0.3% Kiln particulate emissions = 2.0% of dry solids feed rate 3 Fuel oil F >1 cm Rotary kiln dryer 51cm Screens 2 Air exhaust Air Cooler Intermediate storage silo Combustion air supplied per kg of fuel = 15 kg/kg Auxiliary air supplied per kg of fuel = 0.32 kg/kg Inlet air composition (mole percent): Nz = 78%; O = 21%; Ar = 1% Stream Material Balance Table Component, thousand kg/hr. Number Dry Solids Ng Oy Co, HO S Other Total 0 0 0 4.17 0 0 52.0 Product 1 storage sili 2 46.0 0 D 0 4:00 0 0 50.0 5 0 0 0 0 0 3 0 0 D " 9 4 0 0 0 D 6 0 Requirements #1: overall calculations 1. Calculate the mass emission rate of particles from the dryer, in kg/hr 2. Calculate the percentages of the raw feed that are lost in the crushing step and in the drying step 3. Calculate the mass emission rate of SOfrom the dryer, in kg/hr 4. Calculate the concentration of particles emitted from the dryer, in g/m 5. calculate the concentration of SO in the exhaust, in g/m 6. if emission limits require that less than 10 kg/hr of particles be emitted, calculate the required efficiency of the collection system 7. calculate the volume percent of moisture in the exhaust gases 8. calculate the exhaust gas flow rate, in dry m/hr and in acfm 9. calculate the volume percentages of CO2 and Oin the exhaust gases on a dry basis Design option 1 - Cyclone: Based on a plant test, the following data for the particles exiting the dryer are obtained: Particle Size Range, mm 0-2 2-4 4-6 6-10 10-18 18-30 30-50 Mass Percent in Size Range 1.0 9.0 10.0 30.0 30.0 14.0 5.0 1.0 50-100 Design two identical cyclones to operate in parallel to meet the previously stated objectives. The particles have a density of 100 lbm/ft. The gas inlet velocity to the cyclones must be kept below 100 ft/sec Calculate the cut diameter, overall efficiency, and the pressure drop Estimate the total TIC in 2008 dollars Design option 3 - ESP: Assume that initial calculations have been made, and they show that an ESP is feasible. For a pilot-scale ESP Inlet loading = 5.0gr/ft; Outlet loading 0.10 gr/ft Gas velocity = 5ft/sec Corona power = 12.0 W Gas flow rate = 100 ft/min Collection surface area = 25 ft Design a full-size ESP and give the TIC in 2008 dollars
Expert Answer:
Related Book For
Posted Date:
Students also viewed these accounting questions
-
eBook You must evaluate the purchase of a proposed spectrometer for the R&D department. The purchase price of the spectrometer including modifications is $ 1 5 0 , 0 0 0 , and the equipment will be...
-
Currently, the tile manufacturing industry is striving to reduce carbon emissions and increase processes efficiency. Castellon Tile aspires to modernize its production and gain market share by...
-
Planning is one of the most important management functions in any business. A front office managers first step in planning should involve determine the departments goals. Planning also includes...
-
Concentric shells r = 20 cm and r = 30 cm are held at V = 0 and V = 50, respectively. If the space between them is filled with dielectric material ( = 3.10, a = 1012 S/m), find: (a) V, E, and D, (b)...
-
A random sample of 50 registered voters in a particular city included 32 who favored using city funds for the construction of a new recreational facility. For this sample, p = 32/50 = 0.64. If a...
-
Find the change of basis matrix for B,D R2. (a) B = ε2, D = (2, 1) (b) (c) (d) 4)3
-
Show the general journal entries that are needed to record the following transactions of Johnson's Cleaning Services Ltd: a. The owner transferred \($2,000\) cash and a computer worth \($5,000\) to...
-
A consulting firm submitted a bid for a large research project. The firms management initially felt there was a 50/50 chance of getting the bid. However, the agency to which the bid was submitted...
-
13) Find x if m21=6x-1 and m/RTS=10.x +4. S R
-
What is the cost recovery deduction for a residential property in the eighth year of ownership if the original cost of the improvements was $3,450,000 and the IRS chart permits a tax deduction equal...
-
Create a 3 by 5 matrix named the initial of your name and surname which consists of random integers within the range of between -150 and 150 in MATLAB (5p). Then, a. Write down the MATLAB expression...
-
Post a brief description of at least three key resources that exemplify the types of resources provided through WestEd organization.Please provide a link for each resource.
-
In an initial discussion forum post, describe the key elements of channel design and business service marketing. Next, explain why it is important for a marketing manager to understand business...
-
A company produces and sells a single product, the standard unit cost details of which are as follow: Direct material 4 kilos x $6 per kilo Direct labour 3 hours x $5 per hour Variable overhead. $3...
-
South Africa Corporation has been in the business of delivering small packages for local companies within the City of Tshwane, since the year 2000. The following information concerning financial...
-
from your analysis in part a suggest 3 actions that you consider will improve your engagement with stakeholders
-
At Glass Company, materials are added at the beginning of the process and conversion costs are added uniformly. Work in process, beginning: Number of units Transferred - in costs Direct materials...
-
Brown Oil Company is the operator of Lease A and Lease B and has a 60% WI in each lease. A piece of equipment, which originally cost $30,000, is transferred from Lease A to Lease B. The current...
-
The Raupe Lease has the following working interest owners: Reed Corporation 50%, League Energy 25%, and Sunshine Oil Company 25%. There is a 1/8 royalty on the lease. On April 1, 2011, Reed...
-
Identify the types of interests that are created in the following situations. If the interest is an overriding royalty or a production payment interest, also state whether it is a retained or...
Study smarter with the SolutionInn App