1. Use the case information, and the information below, to compute the MRP tables for all...

 

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1. Use the case information, and the information below, to compute the MRP tables for all items. Are there any problems? Week 1 scheduled receipts:* P0110 650 units POX 1050 units POY 1125 units PIXI 3500 units PIX2 2500 units Order quantity minimums:* P0110 325 units POX 1050 units POY 375 units PIXI 1750 units PIX2 2500 units *use these values instead of the ones listed in the case 2. Make the following changes and recalculate the MRP tables for all items. Order quantity multiples (instead of minimums): P0110 325 units POX 1050 units POY 1125 units PIXI 875 units PIX2 1250 units On-hand inventories:* P0110 165 units POX 700 units POY 870 units PIXI 2605 units PIX2 3090 units Lead times:* P0110 2 weeks POX 1 week POY 1 week PIXI 1 week PIX2 1 week IMPORTANT NOTE: for both questions, use the Master Schedule shown in Exhibit 3 as the gross requirements for P0110. ITEM NO 1 234 5 PART NO P0110 POX POY P1X1 P1X2 WEEK QTY LEVEL Source: A-CAT Corp. and case authors. 1 2 2 4 3 Source: A-CAT Corp. and case authors. WEEKLY NET REQUIREMENTS 1 400 0 1 1 2 2 P1X1 2 LEAD TIME 2 1 Exhibit 2 PRODUCT STRUCTURE DIAGRAM POX 1 1 1 P0110 3 P1X2 Exhibit 3 MASTER SCHEDULE ON HAND INVENTORY 240 500 340 500 600 4 350 300 450 ΡΟΥ 5 6 LOT SIZES 613 1,226 1,839 2,452 1,839 300 450 7 225 8 525 Source: A-CAT Corp. and case authors. ITEM P0110 POX ΡΟΥ P1X1 P1X2 Exhibit 4 INVENTORY LEVELS OF COMPONENTS entory carrying cost=0.5 per cent. urce: A-CAT Corp. and case authors. ITEM P0110 POX POY P1X1 P1X2 Exhibit 5 COSTS ASSOCIATED COST PER UNIT (RS) 200 65 35 INVENTORY 240 500 340 500 600 05 15 SET UP COST (RS) 500 400 350 430 400 1. Use the case information, and the information below, to compute the MRP tables for all items. Are there any problems? Week 1 scheduled receipts:* P0110 650 units POX 1050 units POY 1125 units PIXI 3500 units PIX2 2500 units Order quantity minimums:* P0110 325 units POX 1050 units POY 375 units PIXI 1750 units PIX2 2500 units *use these values instead of the ones listed in the case 2. Make the following changes and recalculate the MRP tables for all items. Order quantity multiples (instead of minimums): P0110 325 units POX 1050 units POY 1125 units PIXI 875 units PIX2 1250 units On-hand inventories:* P0110 165 units POX 700 units POY 870 units PIXI 2605 units PIX2 3090 units Lead times:* P0110 2 weeks POX 1 week POY 1 week PIXI 1 week PIX2 1 week IMPORTANT NOTE: for both questions, use the Master Schedule shown in Exhibit 3 as the gross requirements for P0110. ITEM NO 1 234 5 PART NO P0110 POX POY P1X1 P1X2 WEEK QTY LEVEL Source: A-CAT Corp. and case authors. 1 2 2 4 3 Source: A-CAT Corp. and case authors. WEEKLY NET REQUIREMENTS 1 400 0 1 1 2 2 P1X1 2 LEAD TIME 2 1 Exhibit 2 PRODUCT STRUCTURE DIAGRAM POX 1 1 1 P0110 3 P1X2 Exhibit 3 MASTER SCHEDULE ON HAND INVENTORY 240 500 340 500 600 4 350 300 450 ΡΟΥ 5 6 LOT SIZES 613 1,226 1,839 2,452 1,839 300 450 7 225 8 525 Source: A-CAT Corp. and case authors. ITEM P0110 POX ΡΟΥ P1X1 P1X2 Exhibit 4 INVENTORY LEVELS OF COMPONENTS entory carrying cost=0.5 per cent. urce: A-CAT Corp. and case authors. ITEM P0110 POX POY P1X1 P1X2 Exhibit 5 COSTS ASSOCIATED COST PER UNIT (RS) 200 65 35 INVENTORY 240 500 340 500 600 05 15 SET UP COST (RS) 500 400 350 430 400

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