Best Solid Doors Inc. (BSD) is a Malaysia-based door manufacturer. It initially produced only interior doors, but
Question:
Best Solid Doors Inc. (BSD) is a Malaysia-based door manufacturer. It initially produced only interior doors, but expanded production to include exterior several years ago. The company uses a simple costing system to record and calculate costs for two types of doors. Under this simple costing system, there re two direct manufacturing cost categories and one manufacturing overhead cost pool. Manufacturing overhead cost are allocated to the two types of doors based on machine hours.
BSD sets product price as unt production cost plus 50% mark up. According to past sales records, BSD's interior doors were very competitive in the market because of affordable prices and consistent quality. However, the company has observed a decline in the market share of its interior doors in recent years, especially after the introduction of its exterior doors.
Information related to BSD's production for the coming year follows:
INTERIOR | EXTERIOR | |
Units produced and sold | 6,400 | 3,600 |
Direct material cost per unit | $60 | $90 |
Direct labor cost per hour | $32 | $32 |
Direct labor hours per unit | 3 | 4.5 |
Production runs | 50 | 200 |
Material moves | 144 | 336 |
Machine set ups | 90 | 310 |
Machine hours | 12,000 | 8,000 |
Number of inspections | 500 | 300 |
The owner of BSD recently hear about activity-based costing (ABC) system and is curious about how an ABC system would affect the company's product costing. After analysing te manufacturing overhead cists of BSD, five manufacturing overhead cost pools were identified. These included production scheduling, material handling, machine setup, assembly, and inspection. BSD predicted the following date for the coming year:
Activity | Activity cost | Activity cost driver |
Production scheduling | $190,000 | Production runs |
Material handling | $90,000 | Material moves |
Machine setup | $50,000 | Machine set up |
Assembly | $120,000 | Machine hours |
Inspection | $16,000 | Number of inspections |
Question 1A
Apply the plant-wide overhead rate method under BSD's current simple costing system to calculate the unit production cost of the interior and exterior doors respectively.
Question 1B
Compute the unit production cost of the interior and exterior doors respectively using an activity-based costing system. Round your answers to the nearest dollar.
Question 1C
Compare the unit production cost of the interior and exterior doors in requirements (a) and (b), and explain the impact of misleading cost information to BSD.