PeloSpin (PS) make quality bicycles to order, receiving customer orders online. Their most popular model is...
Fantastic news! We've Found the answer you've been seeking!
Question:
Transcribed Image Text:
PeloSpin (PS) make quality bicycles to order, receiving customer orders online. Their most popular model is the Wave, which PS manufactures with the following process. First, John checks the order for consistency and prepares instructions for the subsequent operations. When the process operates at capacity, John's utilization is 40%. Once John is done, the order moves to both Amit and Lance who can work on their respective tasks in parallel. Amit picks the correct frame from inventory and spray paints the frame using PS's proprietary technology. When the flow balanced process operates at capacity, Amit's utilization is 100%. When the frame is ready, Amit passes it on to final assembly and testing (FAT). Lance is in charge of wheel building and brake sub assembly. Lance selects and mounts tires and disk brake rotors on the wheels to order based on the customer's weight. When the process operates at capacity, he is busy 60% of the time. Once the wheels are ready, Lance passes them on to Beth whose tasks include assembling the shock absorbers and testing them together with the wheels on special equipment. Beth requires 20 minutes for these tasks and her utilization is 50% when the process operates at capacity. When done Beth passes the tested wheels and shocks on to the FAT. At final assembly and test, there are four equally competent workers, Britney, Tiffany, Avery and Li. When the frame, wheels, and shocks for a customer order are all complete, one of these four workers takes these components and assembles them with other parts (handle bar, saddle, etc.) into the finished bike. (That is, only one employee works on a given bike at FAT.) When the process operates at capacity, the FAT resource pool's utilization is 80 %. a) (6 points) Sketch the process flowchart b) (4) What is the theoretical capacity of the Wave production process in bikes per hour in steady state? (There is no missing information!) c) (5) What are the activity times for all the activities of the Wave production process? (in minutes/bike) d) (5) What is the theoretical flow time for a Wave bike? Can a bike arriving late in the day ever achieve it? e) (6) Lance and John have the following argument. Lance claims that it is possible to simultaneously increase the capacity and reduce the theoretical flow time of the Wave bike production process, simply by reducing the activity time of a single (carefully selected) activity while keeping the process otherwise unchanged. John, however, claims that this is not possible. Who is right and why? f) (6) Assume that Avery (one of the people doing the final assembly and testing) quits her job and no one replaces her. What impact does this have on the theoretical flow time and the theoretical capacity? PeloSpin (PS) make quality bicycles to order, receiving customer orders online. Their most popular model is the Wave, which PS manufactures with the following process. First, John checks the order for consistency and prepares instructions for the subsequent operations. When the process operates at capacity, John's utilization is 40%. Once John is done, the order moves to both Amit and Lance who can work on their respective tasks in parallel. Amit picks the correct frame from inventory and spray paints the frame using PS's proprietary technology. When the flow balanced process operates at capacity, Amit's utilization is 100%. When the frame is ready, Amit passes it on to final assembly and testing (FAT). Lance is in charge of wheel building and brake sub assembly. Lance selects and mounts tires and disk brake rotors on the wheels to order based on the customer's weight. When the process operates at capacity, he is busy 60% of the time. Once the wheels are ready, Lance passes them on to Beth whose tasks include assembling the shock absorbers and testing them together with the wheels on special equipment. Beth requires 20 minutes for these tasks and her utilization is 50% when the process operates at capacity. When done Beth passes the tested wheels and shocks on to the FAT. At final assembly and test, there are four equally competent workers, Britney, Tiffany, Avery and Li. When the frame, wheels, and shocks for a customer order are all complete, one of these four workers takes these components and assembles them with other parts (handle bar, saddle, etc.) into the finished bike. (That is, only one employee works on a given bike at FAT.) When the process operates at capacity, the FAT resource pool's utilization is 80 %. a) (6 points) Sketch the process flowchart b) (4) What is the theoretical capacity of the Wave production process in bikes per hour in steady state? (There is no missing information!) c) (5) What are the activity times for all the activities of the Wave production process? (in minutes/bike) d) (5) What is the theoretical flow time for a Wave bike? Can a bike arriving late in the day ever achieve it? e) (6) Lance and John have the following argument. Lance claims that it is possible to simultaneously increase the capacity and reduce the theoretical flow time of the Wave bike production process, simply by reducing the activity time of a single (carefully selected) activity while keeping the process otherwise unchanged. John, however, claims that this is not possible. Who is right and why? f) (6) Assume that Avery (one of the people doing the final assembly and testing) quits her job and no one replaces her. What impact does this have on the theoretical flow time and the theoretical capacity?
Expert Answer:
Answer rating: 100% (QA)
a Here is a sketch of the process flowchart for the Wave production process Customer Order V John 40 Utilization V Amit 100 Utilization V Lance 60 Utilization V Beth 50 Utilization V Final Assembly an... View the full answer
Related Book For
Posted Date:
Students also viewed these general management questions
-
Planning is one of the most important management functions in any business. A front office managers first step in planning should involve determine the departments goals. Planning also includes...
-
Managing Scope Changes Case Study Scope changes on a project can occur regardless of how well the project is planned or executed. Scope changes can be the result of something that was omitted during...
-
We will be working with a company called Global Bike Inc., (GBI). Information regarding GBI follows. Company History Global Bike Inc. has a pragmatic design philosophy that comes from its deep roots...
-
for a manufacturing company product costs include all of the following except direct material overhead costs research and development costs direct labor costs
-
Refer to the NHTSA crash tests of new car models, Exercise 4.3 (p. 193). A summary of the driver-side star ratings for the 98 cars in the file is reproduced in the accompanying Minitab printout....
-
Suppose you need to make $200,000 mortgage loan for 20 years; two options are available: one for 7% with no discount point and another for 6% for two discount points; no early payments are available....
-
\(\sqrt{12}\) Simplify the square root by expressing it in lowest terms.
-
Yield to maturity Each of the bonds shown in the following table pays interest annually. a. Calculate the yield to maturity (YTM) for each bond. b. What relationship exists between the coupon...
-
Materials are added at the beginning of the production processat Campo Company. The following information on the physical flow ofunits is available for the month of November.Beginning work 2 answers
-
IBS is a global provider of point-of-sale systems and related services that enable businesses to accept electronic payments. As a new hire in the companys international headquarters accounting...
-
EShack sells a model of Creative Labs blue-tooth adapter for $35 and expect to sell it for foreseeable future. Given their clout with the manufacturer, they are able to procure it at a price of...
-
The issues that arise from China inside of the BLOC is their economy. The economy within China is one that the transformation of growth has been quick. From being a poor economy to just under the...
-
Three charges are fixed to an xy coordinate system. A charge of + 2 7 C is on the y axis at y = + 4 . 1 m . A charge of - 1 3 C is at the origin. Lastly, a charge of + 4 6 C is on the x axis at x = +...
-
Elaborate each component of Samsung Company's international marketing and promotion mix strategies using appropriate examples.
-
Financial information for Forever 18 includes the following selected data: ($ in millions except per share amounts) Net income Dividends on preferred stock Average shares outstanding Stock price per...
-
First, we must make sure we are putting the same amount of resource into each use. We need a common denominator: lives saved per $1 spent. We get this by dividing the lives saved in each facility by...
-
The investment banking firm of Einstein & Company will use a dividend valuation model to appraise the shares of the Modern Physics Corporation. Dividends ( D 1 ) 1 at the end of the current year will...
-
Describe basic managerial approaches to implementing controls and how these are implemented.
-
Thin Co. is a private hospital offering three types of surgical procedure known as A, B and C. Each of them uses a pre-operative injection given by a nurse before the surgery. Thin Co. currently rent...
-
Give two reasons for the under-or over-recovery of overheads at the end of the accounting period.
-
A company has the following budgeted costs and revenues: ............................................................$ per unit Sales price .............................................50 Variable...
-
Another population model is one in which species compete for resources, such as a limited food supply. Such a model is given by \[\begin{aligned} & x^{\prime}=a x-b x^{2}-c x y \\ & y^{\prime}=d y-e...
-
Consider the period of a nonlinear pendulum. Let the length be \(L=1.0\) \(\mathrm{m}\) and \(g=9.8 \mathrm{~m} / \mathrm{s}^{2}\). Sketch \(T\) versus the initial angle \(\theta_{0}\), and compare...
-
Derive the first integral of the Lotka-Volterra system, \(a \ln y+d \ln x-\) \(c x-b y=C\).
Study smarter with the SolutionInn App