A single-pass, shell-and-tube heat exchanger will be used to generate saturated steam by cooling a hot CO

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A single-pass, shell-and-tube heat exchanger will be used to generate saturated steam by cooling a hot CO2 gas stream. In the present process, boiler feed water at 100°C (373 K) and 1 atm (saturation condition, enthalpy of vaporization of 2257 kJ/kg water) is fed to the shell side of the heat exchanger and exits as saturated steam vapor at 100°C and 1 atm total system pressure. The CO2 enters the tube side at 1 atm and 450 K (177°C) and exits at 400 K (127°C). The tube side gas is in turbulent flow. 

The process must produce 0.50 kg/s of saturated steam. The shell-side heat-transfer coefficient (h0) for the vaporizing water is 10,000 W/m2 · K. The desired tube side heat- transfer coefficient in each tube (hi) is 50 W/m2 · K. It is also desired to use schedule 40 steel pipe of ¾-inch nominal diameter (inner diameter = 0.824 inch, outer diameter = 1.050 inch, thickness 0.113 inch, thermal conductivity 42.9 W/m · K; Appendix M). Properties of CO2 at 375 K, 1 atm (Appendix I): ρ = 1.268 kg/m3, Cp = 960.9 J/kg. K, µ = 2.0325 × 10-5 kg/m-sec, k = 0.02678 W/m · K.

a. What is the heat exchanger area, based on the desired hi of 50 W/m2 ·  K?

b. What is the CO2 gas flow rate needed for the process to operate?

c. What is the velocity of CO2 in a single tube for the desired h of 50 W/m2 · K?

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Fundamentals Of Momentum Heat And Mass Transfer

ISBN: 9781118947463

6th Edition

Authors: James Welty, Gregory L. Rorrer, David G. Foster

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