Question: 1. Analyze the financial and operational risks of Tesla and compare with its peers. 2. Carry out year on year change analysis and try to
1. Analyze the financial and operational risks of Tesla and compare with its peers.
2. Carry out year on year change analysis and try to forecast Net Income to Q2 2021. I leave this to you to either carry out ratio analysis or regression analysis of on financials
3. Determine how Tesla can create value by driving up willingness to pay in an industry with limited product differentiation.
4. Could Tesla not only survive but also thrive in the automotive industry over the next few years?
In March 2016, CEO Elon Musk unveiled the company's latest electric car, the Model 3, in front of an audience of 800 Tesla owners and fans. Musk enthusiastically explained how Tesla's earlier electric vehicles (EVs) - the Roadster, Models S and X - had paved the way for the company to design and manufacture an EV "for the masses." The baseline $35,000 Model 3 could accelerate from 0 to 60 miles per hour in six seconds, and its 75-kilowatt hour (kWh) battery had a range of 220 miles (the range increased to 310 miles with a long-range battery option). Deliveries of the car would begin at the end of 2017. Musk boasted to the audience that the company had already secured 115,000 pre-ordered cars at $1,000 per car (a number that would grow to 500,000 pre-orders by 2018).1
By August 2018, Musk's enthusiasm had turned to misery, laid bare in aNew York Timesarticle entitled "Elon Musk Details 'Excruciating' Personal Toll of Tesla Turmoil."2Working up to 120 hours a week and sleeping on the factory floor, Musk was closely supervising the production of the Model 3. He described Tesla as being in a state of "production hell." The company had paused production in late February and again in April to work out bottlenecks in its highly automated factory, staffed with over 1,000 robots.3
During a call with equity analysts in May 2018, Musk's misery was palpable. He became testy, characterizing a question about the company's capital requirements as "boring."4But it was a legitimate question. In the second quarter of 2018, the company recorded a net loss of $743 million on revenue of $4 billion. Analysts estimated that the company needed to produce at least 5,000 units a week to turn a profit in 2018.5Some wondered whether Tesla would run out of cash by the end of the year.6(See theTesla Financialstab in the Tesla case workbook for additional financial data.)
This case was prepared by Senior Lecturer Donald Sull and Cate Reavis, Associate Director, Curriculum Development.
Copyright 2019, Donald Sull. This work is licensed under the Creative Commons Attribution-Noncommercial-No Derivative Works 3.0 Unported License. To view a copy of this license, visit http://creativecommons.org/licenses/by-nc-nd/3.0/ or send a letter to Creative Commons, 171 Second Street, Suite 300, San Francisco, California 94105, USA.
In March 2016, CEO Elon Musk unveiled the company's latest electric car, the Model 3, in front of an audience of 800 Tesla owners and fans. Musk enthusiastically explained how Tesla's earlier electric vehicles (EVs) - the Roadster, Models S and X - had paved the way for the company to design and manufacture an EV "for the masses." The baseline $35,000 Model 3 could accelerate from 0 to 60 miles per hour in six seconds, and its 75-kilowatt hour (kWh) battery had a range of 220 miles (the range increased to 310 miles with a long-range battery option). Deliveries of the car would begin at the end of 2017. Musk boasted to the audience that the company had already secured 115,000 pre-ordered cars at $1,000 per car (a number that would grow to 500,000 pre-orders by 2018).1
By August 2018, Musk's enthusiasm had turned to misery, laid bare in aNew York Timesarticle entitled "Elon Musk Details 'Excruciating' Personal Toll of Tesla Turmoil."2Working up to 120 hours a week and sleeping on the factory floor, Musk was closely supervising the production of the Model 3. He described Tesla as being in a state of "production hell." The company had paused production in late February and again in April to work out bottlenecks in its highly automated factory, staffed with over 1,000 robots.3
During a call with equity analysts in May 2018, Musk's misery was palpable. He became testy, characterizing a question about the company's capital requirements as "boring."4But it was a legitimate question. In the second quarter of 2018, the company recorded a net loss of $743 million on revenue of $4 billion. Analysts estimated that the company needed to produce at least 5,000 units a week to turn a profit in 2018.5Some wondered whether Tesla would run out of cash by the end of the year.6(See theTesla Financialstab in the Tesla case workbook for additional financial data.)
In The New York Timesarticle, Musk remarked, "The worst is over from a Tesla operational standpoint."7The company was finally producing 5,000 Model 3s a week after missing the original production goal by more than six months.8As he worked to get production ramped up before the company's cash ran out, Musk admitted on Twitter to one mistake: "Yes, excessive automation at Tesla was a mistake. To be precise, my mistake. Humans are underrated."9
Investors and auto industry experts were split on Tesla's future. Some believed that Tesla would create value by disrupting the traditional automobile industry, all while achieving its stated mission to accelerate the world's transition to sustainable energy. Skeptics disagreed. "Tesla," according to one prominent investor, "without any doubt, is on the verge of bankruptcy."10
The Traditional Automobile Industry
Industry Overview
The new passenger car marketain the United States was worth about $270 billion at the retail level in 2016.11While the industry experienced a sharp downturn during the 2008 Great Recession, sales had rebounded by 2013 as the U.S. economy swung into recovery. With higher disposable incomes and easier access to credit, Americans, including Millennials born after 1980, flocked to dealerships. By 2016, the market's momentum had slowed. Sales (by value and volume) were expected to remain flat until 2021 (Exhibits 1a and 1b). The average sales price of a new car was $35,500 (Exhibit 2).
Americans were buying big cars. Of the nearly 7 million new cars sold in the United States in 2016, 60% were pickups and SUVs.12 However, industry analysts expected demand for small cars to comprise 20% of new car model launches by 2023, compared to 15% between 2008 and 2017 (Exhibit 3). Some also predicted that by 2025 nearly 60% of new vehicles (trucks and buses included) sold in the United States would offer some form of alternative propulsion (e.g., EVs, hybrids, and fuel cellbcars).13
Automakers
In 2018, three U.S. automakers accounted for nearly 46% of the U.S. car industry's market share by volume. General Motors (GM) led the market with a 17.9% share, followed by Ford with 14.7%, and Chrysler with 12.9% (Exhibit 4).14Toyota was the leading non-U.S. manufacturer with 13.5% by volume. Tesla held a 0.2% market share. (See theCompetitors tab in the Tesla case workbook for additional financial data.) Automakers, who were sometimes referred to as original equipment manufacturers or OEMs, had historically earned low returns on their investments. The operating margins (operating income as a percentage of sales) of GM, Ford, and Chrysler were 7.4%, 6.4%, and 3.2%, respectively.
OEMs faced significant barriers to exit. The automotive sector employed nearly 3 million people in the United States - nearly 1 million in manufacturing and 2 million in retail - and politicians at the federal, state, and local levels were keen to protect those jobs.15The automakers' resources, including factories and brands, were highly specialized and could not be easily redeployed to other uses. Not one of the "Big Three" U.S. manufacturers had left the market, even during the 2008 Great Recession when their manufacturing capacity utilization fell below 33% (Exhibit 5). Both Chrysler and GM declared bankruptcy in 2009. The federal government rescued GM, and Chrysler was acquired by Italy-based Fiat. Within two years, GM had returned to profitability, although it continued to earn low returns on investment.
Customers demonstrated little brand loyalty when it came to the cars they bought. Eighty percent switched brands when trading in a car and buying a new one. Customers of Toyota's luxury brand Lexus were the most loyal; but even among Lexus owners, only 30% replaced their trade-in with another Lexus. Replacement rates for other luxury brands were lower, considerably so for some: Mercedes-Benz, 28%; BMW, 24%; Porsche, 22%; Audi, 16%; and Jaguar, 12%.16
Wall Street was not convinced that the traditional automotive OEMs were well positioned to respond to significant industry shifts brought on by startups like Tesla and technology companies with deep financial pockets like Google and Apple. New entrants were investing heavily in EVs, autonomous driving, and mobility services - technologies and services that enabled goods and people to move around more freely.17As the industry moved from selling cars to providing mobility services, the sources of industry revenues and profits were projected to shift (Exhibits 6a and 6b).18
New Entrants
The barriers to entering the auto industry were high. New entrants had to contend with creating brand loyalty, building manufacturing capabilities and factories, developing a dealer network, and attaining the capital requirements to develop and build a new car, which could be as much as $6 billion and take up to six years.19Research and development (R&D) expenditure for OEMs based in the United States was about 5% of revenue. Six automakers were among the world's most valuable brands, including Toyota with an estimated brand value of $45 billion, Mercedes-Benz ($34 billion), BMW ($31 billion), Honda ($26 billion), Audi ($14 billion), and Ford ($14 billion).20Exhibit 7 shows how much the ten largest OEMs spent on capital expenditure, R&D, and acquisitions between 2006 and 2016.
While there had been no domestic entrants at scale in the United States since the 1920s, there had been entry by non-US manufacturers. Japanese (Toyota, Honda) followed by Korean (Hyundai, Kia) automakers entered at the lower end of the market in price starting in the early 1980s and moved up to higher-end brands (e.g., Lexus) once they had established a firm foothold. In 2018, OEMs headquartered outside the United States were producing more cars in the United States than GM, Ford, and Chrysler combined.21 Companies like Toyota, Daimler, BMW, and Nissan were building and expanding factories and workforces across the southern and southwestern regions of the United States. Daimler was investing $1 billion in its Alabama-based plant, which produced 286,000 cars in 2017, and BMW was spending $600 million to expand its South Carolina plant, which produced 370,000 cars.22 Toyota's four U.S. factories, which together produced nearly 2 million cars in 2017, were about to become five after the company announced in January 2018 that it would be building a $1.6 billion shared factory with Mazda in Alabama, which would result in 4,000 new jobs.23
Suppliers
Globally, over 11,000 companies supplied automobile manufacturers with parts (tires, batteries) and systems (braking, electrical). These suppliers ran 60,000 production facilities and employed 7 million people worldwide. The $2.2 trillion global automotive supply business was highly fragmented. The top five players-Robert Bosch, Continental, Magna, Denso, and ZF Friedrichshafen-accounted for 8.1% of revenue.24(See theSuppliers tab in the Tesla case workbook for additional data on suppliers.)
There were three tiers of suppliers. Tier 1 suppliers (e.g., Robert Bosch) sold components and sub- systems that integrated multiple parts, such as a steering system, directly to OEMs.25Tier 1 suppliers had deep technical capabilities that allowed them to diversify beyond the automotive industry.26More than 40% of Bosch's revenue, for example, came from the company's non-automotive business. The company sold solutions that integrated smoke detectors, climate control, and appliances into what it called a "smart home" system.
Tier 2 suppliers sold parts such as interior trim, bumpers, wires, and cables to Tier 1 suppliers. Like their Tier 1 counterparts, many Tier 2 suppliers sold to customers in multiple industries.27 Tier 3 suppliers sold undifferentiated raw materials such as steel or rubber to OEMs and to Tier 1 and Tier 2 suppliers. On average, a car manufacturer had hundreds of suppliers. Ford, for example, purchased 80% of its parts from 100 suppliers.28Automotive suppliers were typically more profitable than automakers (Exhibit 8).
Tier 1 suppliers were investing in new technologies in preparation for a future dominated by electric vehicles, which would require far fewer parts. An internal combustion car consisted of up to 30,000 discrete parts while an EV had about one-third as many components.29 This contrast was clearly evident when comparing the engines. An internal combustion engine (ICE) required hundreds of moving parts while the induction engine used in EVs had only a few. ICE cars had anywhere from six to 10 gears while EVs had one.30
Tier 1 suppliers were expected to capture a larger portion of a vehicle's value by selling subsystems, such as advanced driver assistance systems and infotainment systems that enhanced safety and the driver's experience.31Suppliers of new technology and software were predicted to capture 11% of profits by 2030, up from 4% in 2015.32In addition, because they provided the majority of fuel-saving technology in R&D and production capacity, Tier 1 suppliers were reaping the benefits of new fuel economy standards and renewable fuel standards. One industry analyst predicted that between 2014 and 2025, automakers would spend $110 billion on fuel-saving technology, of which $90 billion would be paid to suppliers.33
Customers
Car BuyersIn 2018, there were 113 million registered passenger cars in the United States.34 Average vehicle retention was at an all-time high of 11.6 years.35Most of these cars spent 95% of their time parked. Approximately 75% of workers in the United States commuted alone by car.36
Millennials, a generation of 75 million people, had a lower rate of car ownership than previous generations at their age. One study found that 92% of 20-24 year-olds had a driver's license in 1983, a rate that had dropped to 77% by 2014.37While the 2008 Great Recession delayed their entrance into the car-buying market, Millennials were the fastest-growing segment of car buyers, and J.D. Powers predicted that by 2020 they would make up 40% of new car purchases. Compact cars and some crossovers were their cars of choice. Before entering a dealership, they spent significant time on the internet researching makes and models, and conferring with acquaintances on social media.38According to a study by Autotrader, they spent an average of 17 hours researching vehicles before making a purchase.39As one industry observer noted: "Millennials buy cars more pragmatically. Maybe they missed that moment when you deeply fall in love with cars, or a car, or personal autonomous transportation. And they are forever going to be more on the pragmatic car-as-commodity, car-as- appliance part of the equation."40
Millennials' parents were also starting to think differently about car ownership. According to a 2015 Zipcar study, Baby Boomers-those born between 1946 and 1964-were moving to the city in large numbers to take advantage of shorter commutes and the cultural experiences urban life offered.41Eighty seven percent of the study's respondents said that having a shorter commute was an important part of urban life while 65% said that getting around without a car was a key attribute of urban living.42Many relied on ride-hailing services as customers as well as a source of income. A 2015 Uber study determined that 39% of its drivers who drove over 30 hours per week were 50 years and older.43
In making purchasing decisions, a survey of over 2,000 car buyers ages 18-64 found that safety, fuel efficiency, and high quality were the most important buying factors, whereas spaciousness, price, and brand were ranked least important (Exhibit 9). For Millennials, the top five desired features when looking for a car were navigation systems, satellite radio, Bluetooth, MP3 players, and mobile integration.44
DealershipsIn 2018, there were over 18,000 new car dealerships in the United States, down from nearly 22,000 in 2007.45Sales of new cars accounted for roughly 30% of a dealership's profits (dealers earned approximately 2% of the purchase price of a new car in profit).46Dealerships made between 45% and 60% of their profits through servicing cars and supplying replacement parts, although those profits were expected to decrease significantly with EVs that required less service and fewer repairs.47A 2016 study found that dealers steered customers away from EVs by not displaying them prominently, not having an EV available for a test drive, not mentioning available tax credits and rebates, or not having basic knowledge about EVs.48
Dealers were losing their allure with car buyers. The majority of American car buyers disliked going to the dealer and having to negotiate price with well-trained salespeople. A survey of 100,000 car consumers by Accenture found that 75% would consider buying their car online, thereby bypassing the dealer altogether.49Cox Automotive, an automotive industry marketer and research provider, predicted that up to 10% of cars would be purchased online in 2019.50 Millennials were being credited with moving the car-buying process online.51In addition to their reluctance to buy a car from a dealership, Millennials were also reluctant to work at one because of long hours, unstable pay, and the haggling with consumers that was required-auto dealers experienced a 50% annual turnover among their Millennial employees.52
The Changing Face of Mobility
In 2018, several changes were fundamentally reshaping the automobile industry. These trends included a shift toward EVs due to climate change concerns; a growing number of people moving to cities and choosing to be carless; the rapid growth of autonomous driving; and the rise of alternative transportation, including car-sharing and car-hailing services (Zipcar, Uber, Lyft), urban bike rentals (Zagster, Lime), and electric scooter-sharing services (Bird, Lime). Some consumers viewed a car less as a mode of transportation, and more as a "computer on wheels."53Automakers, in response, were attempting to recast themselves as software-fueled "experience providers."54
ElectrificationIn 2017, roughly 200,000 EVs were sold in the United States, a 25% increase over 2016 sales, putting the total number on the road at roughly 760,000.55The Nissan LEAF was the first mass-market electric vehicle to be sold in the United States. It debuted in late 2010 with a price tag of $32,780, or $25,280 after a $7,500 federal income tax credit. The car's 24-kilowatt hour (kWh) battery had a range of 100 miles. The LEAF experienced a bumpy rollout, and missed sales projections-2012 sales were half of the projected 20,000 units56-which led Nissan to lower prices to boost sales.
Government subsidies to consumers were helping to drive EV adoption, which provided the scale required for EVs to become economically viable for manufacturers.57Buyers of EVs were entitled to a $7,500 federal tax credit up until December 31, 2018. Between January 1 and June 30, 2019, the credit would decrease to $3,750 and then to $1,875 until December 2019. A number of states offered additional tax credits or rebates to EV buyers, including California ($2,500), Connecticut ($3,000), and New York ($500 for EVs over $60,000 and $2,000 for those under $60,000).58
The most expensive part of an EV is the lithium-ion battery. The battery pack on Chevrolet's Bolt EV cost $10,000-$12,000, accounting for 33% of the final price of the car.59Fortunately for EV manufacturers, battery prices had fallen 80% between 2010 and 2017 (Exhibit 10). Batteries on EV models varied in their capacity (based on kWh), the time it took to charge the battery (about 35 hours to completely charge a Nissan LEAF using 110V and 7.5 hours with 220V), and range (how many miles could be driven per charge).60The price of electricity in the United States averaged $0.11 per kWh.61 Over 60% of battery sales were shared by three companies: Panasonic (Japan), BYD (China), and LG Chem (South Korea).62
GM and Ford were preparing to introduce multiple EV models. GM entered the EV market with the Chevy Bolt in early 2017, six years after launching the hybrid Chevy Volt. GM planned to offer a fleet of 20 electric vehicle models by 2023, including electric SUV/light trucks, a segment which Tesla was also expected to enter.63The company, in partnership with Honda, was also investing in proprietary battery and fuel cell technologies.64
Ford entered the EV market in 2012 with an electric version of the Focus. In early 2018, the company announced that, over the following four years, it would be phasing out most of its passenger internal combustion models to focus on light trucks and EVs.65It was investing $11 billion and planned to roll out 24 hybrids and 16 EVs, including a 300-mile range Mustang-inspired SUV, by 2022.66
Toyota, which lagged behind its competitors in rolling out EVs, planned to have 10 EV models by the early 2020s. In late 2017, the company announced it was in talks with battery maker Panasonic to form a joint venture in Japan to make batteries for EVs.67BMW launched its first EV, the i3, in 2015. Its EV crossover, the iX3, with a range of 250 miles, would arrive in 2021. Recognizing a future need for easy access to batteries, in 2018, the company signed a $1.1 billion contract with China-based CATL, to build a battery factory in Europe.68
With electrification came the need for public charging stations. In order for consumers to feel comfortable about switching to EVs and avoid "range anxiety," they needed reassurance that the public charging infrastructure was in place when away from their home charging outlet. There were 16,000 public charging stations and 43,000 individual charging connectors in the United States compared to 112,000 gas stations.69 Building and maintaining charging stations was unprofitable, and different stakeholders, including automakers, power companies, third-party charging companies, and governments, debated who should be responsible for these stations.70
Since 2015, BMW and Nissan had partnered with EVgo, the nation's largest public direct current (DC) fast-charging operator, to build a network of fast-charging stations, which were publicly available for all EV drivers. A fast-charging station could add 60 to 100 miles of range in just 20 minutes.71As part of its diesel emissions settlement with the U.S. government, Volkswagen would be installing 2,000 fast-charging stations in 17 U.S. cities by 2019.
Utilities were beginning to eye the EV charging infrastructure market, and several were running pilots and experimenting with different business models. As industry watchers noted, it was the duty of utilities to serve the public interest.72Industry experts warned about the stress EVs might put on the electric grid if owners charged their cars at home during peak hours (early evening). Some believed additional fossil fuel-fired plants would need to be built to meet the demand unless drivers could charge their cars during off-peak hours or by using renewable power sources such as solar.73
Autonomous DrivingThere was debate about how long it would take until the first fully automated, self-driving vehicle would be on the road. (SeeExhibit 11for five autonomous levels ranging from "hands on" to "steering wheel optional.") Some industry observers believed driverless cars, which were equipped with either LiDAR, a laser technology that uses light waves, or radio wave technology to transmit information on a car's surroundings, would become fairly commonplace by 2020.74Others weren't as optimistic and believed it could be decades before consumers trusted autonomous vehicles and were ready to replace their current cars.75
Several companies were testing different levels of autonomous vehicles with mixed success. Tesla, Uber, and Waymo (a subsidiary of Google's parent company Alphabet Inc.) had all experienced crashes that resulted in serious injuries and, in some cases, fatalities.76While Tesla experimented on its own cars, Uber and Waymo tested their self-driving technology on Toyotas and Fiat Chryslers.77Like Waymo and Uber, Apple looked to OEMs to supply the vehicles for their autonomous vehicle initiative. Apple was equipping Lexus SUVs with LiDAR, radar sensors, and many cameras. By May 2018, Apple was testing 45 cars, more than the number being tested by Waymo and Uber.78
GM, which received a $2.3 billion investment from SoftBank for its self-driving division GM Cruise Holdings, was the most active of the car manufacturers in testing autonomous vehicles. The company's test fleet of 180 autonomous EVs was providing taxi-like services for company employees in San Francisco. (A human was on board in all vehicles during the testing phase.) Industry observers predicted that either GM or Waymo would win the race to bring the first fully autonomous vehicle to market.79
Self-driving cars, many believed, would make traveling by car safer by eliminating human error and distraction.80In addition to safer roads, driverless cars would enable ride sharing, thereby reducing private car ownership. As one industry observer noted, "In the past, cars were primarily about driving and secondarily about content consumption. With autonomous cars, that prioritization will be reversed. Fully automatic cars will be battery-powered living rooms on wheels."81 The speed of adoption to self driving cars would depend on regulations-only 6% of the largest cities had language about autonomous vehicles in their long-term transportation plans82-and consumer acceptance.83
ConnectivityWith a growing segment of society craving continual connection with the world around them, car manufacturers were investing in digital connectivity. As defined by the automotive practice of consulting firm PricewaterhouseCooper (PwC), a "connected car" had access to the internet and a variety of sensors that were able to send and receive signals, sense the environment around them, and interact with other vehicles or entities, such as in-home virtual assistants like Alexa.84The key elements of a connected car were adaptive driver assistance systems, infotainment, human-machine interfaces (e.g., touchscreen or any device enabling continuous communication between driver/passengers and the car/outside world85), and vehicle services (e.g., safety and vehicle management services, over-the- air software updates).86
As cars became more connected, R&D investment by OEMs was expected to move from hardware (the car itself) to software solutions integrated into the vehicle, a shift that would require automakers to hire more software engineers.87A McKinsey & Company report estimated that the United States alone would require up to 100,000 additional software engineers to work in its automotive industry.88
The profits automakers reaped in the future would depend on the type of connectivity "packages" that OEMs sold with their cars.89The CEO of LeEco, a Chinese conglomerate, noted in an interview that he would eventually be able to offer his company's electric car, the LeSEE, for free, earning money from the myriad services the company sold to customers.90How OEMs would profit from connected cars, and whether they would try to do so by building, buying, or partnering, was not clear. As PwC put it, "The risk is that they [OEMs] will become mere manufacturers of increasingly commoditized vehicles-dumb pipes on wheels-through which the truly valuable connected and mobility services pass."91
Connected car revenue was expected to surge from $53 billion in 2017 to $156 billion by 2022 (Exhibit 12). In 2017, premium models captured nearly two-thirds of the connected car revenue. But a shift was expected to take place and by 2022 the mass-market vehicles, such as the Ford Focus and Honda Accord, were expected to account for 50% of revenue. Seventy-five percent of connected car packages would be sold as part of smaller, less expensive cars, and the prices for the packages would be lower.92
Prices and services included in connected car packages varied considerably among OEMs as did the level of price transparency. GM's OnStar Safety and Security Plan, which included automatic crash response, stolen vehicle assistance, and navigation, was $24.99 a month after a six-month free trial.93Toyota's Safety Connect - a standard feature on all models that provided emergency assistance, stolen vehicle locator, and crash notification - was $8 a month after a three-year free trial. Navigation services were sold separately with the basic service costing $24.99 a year after a free trial.94
Alternatives to Private Car OwnershipSome industry observers believed that electrification, autonomous driving, and connectivity would alter, but not fundamentally change, the traditional business model of selling cars that OEMs had pursued for decades. Others argued that consumers' views of transportation were fundamentally shifting. Owning cars would give way to a "mobility-as-a- service" model, whereby consumers would purchase the mobility they needed, when they needed it. In this scenario, consumers would buy miles rather than vehicles.95A 2017 transportation study by a Stanford University economist predicted that by 2030, 95% of U.S. passenger miles could be served by on-demand autonomous electric vehicles and that there would be an 80% drop in private car ownership in the United States by the same year.96
The shift to mobility-as-a-service was expected to be most pronounced for consumers living in cities, while private car ownership would remain the preferred means of mobility in rural areas.97Private car ownership would become less important than the flexibility to choose the best transportation solution for a given purpose.98 In the future, through a mobile app, someone in need of transportation might be able to "order" a small car to commute to work, an SUV to take the family and dog hiking on the weekends, and a van to transport multiple kids to a soccer game. PwC predicted there would be 22% fewer vehicles on U.S. roads by 2030 and those that were in use would drive more miles and have shorter lifecycles. As an industry analyst from McKinsey & Company put it: "The bad news is that the traditional business models and the traditional technologies have peaked. The good news is that for players who are able to move successfully into this new world, there is a whole new world of revenues and profit pools."99
The shift away from private car ownership was already being seen in certain cities.100Between 2015 and 2016, the number of households without a car in Chicago rose from 26.5% to 27.5% and in Atlanta from 15.2% to 16.4%.101Many people in urban areas were opting to get from point A to point B via public transportation, car-sharing services, and bike (including electric bikes) and electric scooter (e- scooter) sharing. Investors were betting that these alternative modes of transportation would continue to grow. In May 2018, e-scooter startup Bird, founded in mid-2017, raised $300 million at a $2 billion valuation.102Bird charged riders $1 to unlock a scooter and $0.15 a minute to ride. Bike and scooter rental operator Lime, founded in January 2017 and also valued at $2 billion,103 charged $1 ($0.50 for students) to rent a pedal bicycle for half an hour, and their e-bikes and e-scooters cost $1 to unlock and $0.15 a minute to ride. Both Bird and Lime faced operational setbacks in the spring and summer of 2018 when they received cease and desist orders from the City of San Francisco and clashed with officials in smaller urban centers like Denver and Nashville after they started operating without obtaining the proper permits.104
A number of OEMs were acquiring or working with entities that catered to consumers who did not want to buy a car. GM acquired a 9% share in Lyft with its $500 million investment in January 2016 in hopes of creating an autonomous, on-demand vehicle network. Toyota was collaborating with Uber to create new leasing options for Uber drivers.105 Meanwhile, Alphabet and Uber were both investors in Lime's latest round of funding,106and in late June 2018, Lyft acquired Motivate, operator of New York's City Bike, Boston's Blue Bikes, among others, for an undisclosed sum.107
Tesla Enters the Automotive Industry
Engineering entrepreneurs Martin Eberhard and Marc Tarpenning founded Tesla in 2003 in Palo Alto, California. Elon Musk, who had earned $165 million from the sale of his stake in PayPal in October 2002, led the Series A round of funding of $7.5 million in 2003 and became chairman of the board in 2004. None of the company's original leadership team had a background in the automotive industry. In 2007, Tesla experienced cost overruns on its first EV, the Roadster, and by the end of the year had had three CEOs, including co-founder Eberhard. Musk, who by that point had invested $55 million in Tesla,
appointed himself CEO in October 2008 saying, "That's part of the reason I decided to take over as CEO. I have so many chips on the table. I need to steer the boat completely."108
Tesla's nine-person board included several members with close ties to Musk's various business interests: the CEO of Solar City (Musk's cousin), the CFO of Solar City, and two directors of Musk's rocket company SpaceX.109The company had witnessed the departure of several key managers in 2018, including the VP of engineering and two high-ranking engineers who worked on the company's automated production line. Tesla had roughly 34,000 employees worldwide, including 10,000 who worked in the company's manufacturing plant in Fremont, California, and 1,000 at its battery and motor Gigafactory in Nevada.
The company went public in June 2010 at a price of $17 per share, and by August 2018, the stock was trading at $335 share, putting its market capitalization higher than GM's. (There had been no stock splits.) Tesla recorded its first profitable quarter ($11 million in net income) in March 2013 and booked profits a second time in October 2016, but posted losses for every other quarter. (See theTesla financialtab in the Tesla case workbook.) Many investors were skeptical of Tesla's long-term viability, and bet that its stock would drop in price.110
Tesla's Master Plan
Tesla's strategy was spelled out in the Master Planthat Musk posted on the company's website in 2006, which included the following: "Almost any new technology initially has high unit cost before it can be optimized and this is no less true for electric cars....
Tesla entered the car market by focusing on a niche market - luxury electric vehicles that traditional automakers had ignored, and succeeded in winning market share from other luxury gas-fueled models. (See theLuxury cartab in the Tesla case workbook.) Each Tesla model, however, was late to market, experienced various technology glitches and quality issues, and missed sales projections.111
The two-seat Roadsterwas Tesla's first car. As described byCar and Driver, the Roadster was "not just a car, but one of the strongest automotive statements on the road."112Retailing for $100,000 and able to hit 60 miles per hour in just four seconds, the electric sports car made its retail debut two years later than promised due to production delays. Tesla outsourced key components of the car to a couple of global suppliers, but struggled to manage the suppliers and integrate the components. By the time Tesla stopped making the Roadster in 2012, it had sold 2,500 units.
For the Model Ssedan, which launched in 2013, Tesla kept design and assembly in-house and produced a large number of components as well, rather than sourcing them from suppliers. By early 2018, nearly 225,000 Model S sedans had been sold. In 2017, the Model S sales nearly matched the combined sales of the BMW 6 and 7 series and the Mercedes-Benz CLS and S class. In 2013, the Model S wonMotor Trend's car of the year award, and two years later was declared "the best-performing car thatConsumer Reportshas ever tested."113
Tesla also claimed that the lifetime costs of operating a Model S were lower than for a comparable vehicle. One analysis comparing the five year cost of owning a Model S to a BMW 6 Series found the Tesla required $3,000 in fuel versus $8,000 for the BMW, was more expensive to insure ($14,000 versus $10,000 for the BMW), and that maintenance cost approximately $3,000 for both cars.114In 2015, the company introduced the $80,000 Model X, a midsize luxury crossover with falcon wing doors that opened upward. Nearly 81,000 Model X crossovers had been sold by early 2018.
The Model 3 was Tesla's first attempt at scaling to mass production. The lowest priced model, which had a range of 220 miles, cost $27,500 (after deducting a $7,500 federal tax credit); an upgraded model with a battery range of 310 miles started at $44,000. The Model 3's competitors included the Nissan LEAF ($29,990, battery range of 151 miles) and the Chevy Bolt ($37,495, battery range of 238 miles).115By summer 2017, Musk announced over 500,000 customers had put down $1,000 to reserve a Model 3.116However, by mid-2018, nearly 25% of these deposits had reportedly been refunded.117 By the first week of September 2018, Tesla had manufactured almost 85,000 Model 3s, and was estimated to be producing over 4,800 per week.118
"Production Hell"
The Model 3 was designed to be easy to manufacture, with 8,000 parts, or 25% fewer components than its predecessors. While the typical automaker outsourced the majority of its components, Tesla, by some accounts, made up to 80% of the Model 3's components in-house in a dedicated casting foundry in California, a tool and die plant in Michigan, the Gigafactory, and the second floor of the Fremont plant.119According to Tesla's former VP of production, the company made its own battery, power electronics, drive-train systems, cables, displays, and fuses, and was "more vertically integrated than any car company since the heyday of the Ford [River] Rouge plant in the late 1920s."120
Tesla's decision to vertically integrate was in part due to the hard lessons learned during the manufacturing process of previous models. Seat production, which had originally been outsourced for the Models S and X to an Australian seat manufacturer, was one example. Musk was dissatisfied with the seats' quality and comfort. In addition, voluntary recalls involving the seat belts on the Model S and a faulty locking mechanism on the second-row seats on the Model X led the carmaker to move seat manufacturing in-house.121Tesla's move perplexed some analysts. "Is that really the core competency of an auto company?" one asked.122Most OEMs outsourced seat manufacturing to specialists due to high labor and design costs.123
The Model 3's battery and motor were manufactured at Tesla's Gigafactory, which opened in 2016. The idea behind the factory came to CTO JB Straubel back in 2012 upon realizing that Tesla's plan to sell 500,000 cars a year by 2020 would require the world's entire 2012 output of lithium-ion batteries.124
To scale, Tesla would need to produce its own batteries. Located in the Nevada desert, the $5 billion factory, which was built in partnership with Panasonic, was the largest manufacturing plant in the world with a footprint of 5.5 million square feet, equivalent to 35 Costco stores. The plant was manufacturing 3,000 battery packs a week. Each battery pack contained 2,170 cylindrical cells (each one slightly longer and thinner than a C battery) in a pack weighing 1,054 pounds.125Musk noted that the company had reduced the time it took to make a battery pack from seven hours to less than 17 minutes.126He also indicated in early June 2018 that the company expected to achieve a battery cell cost of $100 per kWh by the end of the year. GM was spending $145 per kWh for batteries purchased from LG Chem for the Bolt.127
The Model 3 was manufactured 240 miles to the west of the Gigafactory at Tesla's 5.3 million square foot manufacturing plant in Fremont, California. The 50-year-old plant was previously run by GM and then by a joint venture between GM and Toyota. At its height, the plant produced up to 500,000 cars a year. Tesla bought the factory from Toyota in 2010 for $42 million and invested nearly $1.3 billion in expanding its footprint for the Model 3 production and in creating a highly automated production line. Musk envisioned an "alien dreadnought" factory that used artificial intelligence and robots to build cars faster than any human assembly line.128 Workers would be used to maintain and fix the robots and machines. Ninety-five percent of the Model 3's production line was automated.129Musk explained: "The true problem, the true difficulty, and where the greatest potential is, is building the machine that makes the machine. In other words, it's building the factory. I'm really thinking of the factory like a product."130
When introducing new car models, automakers spent up to six months testing the production line by building vehicles with lower-grade equipment and prototype tools designed to be scrapped once all the manufacturing kinks were worked out.131For the Model 3, Tesla chose to skip "beta" production in an attempt to save time and money.132 When production began, the automated line was not complete. Some Model 3 parts were being assembled by hand, off of the automated assembly line, including the welding of huge pieces of steel.133There were issues with the quality of components, and one Tesla engineer estimated that 40% of parts made or received at the Fremont plant required rework.134The company was making tweaks to the production process even as cars were "rolling off the line." Musk's desire for full automation before perfecting the production process first was puzzling to some. One industry consultant noted, "The Japanese style of production is to try and limit automation initially as it is expensive and statistically inversely correlated to quality. The approach is to get the process right first, then bring in the robots."135
Sales and Service
Tesla not only had to make the Model 3, but also had to sell them, ensure that customers had places to charge, and service them when required. Unlike other car manufacturers that relied on independent dealers to sell and service their cars, Tesla sold its cars through company-owned stores where salespeople earned a salary instead of a commission. According to its website, the company owned 111 stores in 26 states and Washington, D.C.The company's ability to expand its store footprint had been hampered by the dealership lobby, which argued Tesla was breaking decades-old franchise laws that prevented car makers from selling directly to consumers. Independent dealers had succeeded in at least partially banning Tesla's direct sales model in several states, including Connecticut, Wisconsin, Texas, and Michigan.136
In early 2019, Tesla owned and operated over 1,300 charging stations and nearly 11,000 "Superchargers"(charge points) exclusively for drivers of Tesla vehicles to recharge their batteries when on the road. A driver could get 170 miles of range after 30 minutes of using the Supercharger at a cost of $0.24 per kWh ($0.06 a mile for a Model 3).137In comparison, a Nissan LEAF driver, using an alternative fast-charging station (known as CHAdeMO), would get between 75 and 100 miles of range in the same amount of time.138According to Musk, thousands of new stations were in the permitting or construction phase, and the company was "open" to letting other automakers use the supercharging network so long as they shared in the cost of usage.139
Tesla had 76 service centers across the United States and about half of them were co-located with stores. Because Tesla's EVs had fewer parts, there was less need for physical repairs. A lot of fixes and improvements could be done without having to find a service center. Tesla updated its vehicles via Wi- Fi, and could continually improve a vehicle's performance post-sale (e.g., improving acceleration and braking capabilities). Indeed, by sending periodic software updates, Tesla planned to incrementally transition its cars to become increasingly more autonomous, eventually not requiring a driver at all.140
Master Plan, Part Deux
In 2016, Musk unveiled his Master Plan, Part Deux, which included the development of a completely self-driving (Level 5) vehicle that, when not in use, could be used by others. Musk explained: "
On a May 2018 earnings call, Musk said that the autonomous ride-sharing platform would probably be ready to launch by the end of 2019 and that getting regulatory approval would be the company's biggest challenge.142One automotive analyst speculated that it could add somewhere between $2 billion and $6 billion in revenue for Tesla and that a Tesla owner could make up to $6,900 a year, after paying Tesla a 10% cut, and factoring in energy, insurance, maintenance, and non-cash depreciation.143
Conclusion
Many believed Musk had succeeded in spurring innovation in what had been a traditionally slow-to- change industry. In imagining a world without Tesla, one board member mused, "What would the world look like? I have this sinking suspicion it wouldn't look that different than 10 years ago. A bunch of hybrid cars. A bunch of noise about hydrogen vehicles. You know, I don't think the world would look anything like today - where entire nations are saying, 'We're going to stop making gas cars.'"144
But the question remained: Could Tesla not only survive but also thrive in the automotive industry over the next few years?









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