Question
STAR Co. provides paper to smaller companies whose volumes are not large enough to warrant dealing directly with the paper mill. STAR receives 100feetwide paper
STAR Co. provides paper to smaller companies whose volumes are not large enough to warrant dealing directly with the paper mill. STAR receives 100feetwide paper rolls from the mill and cuts the rolls into smaller rolls of widths 12, 15, and 30 feet. The demands for these widths vary from week to week. The following cutting patterns have been established:
Number of:  
Pattern  12ft.  15ft.  30ft.  Trim Loss 
1  5  2  0  10 ft. 
2  0  2  2  10 ft. 
3  3  0  2  4 ft. 
4  3  4  0  4 ft. 
5  7  1  0  1 ft. 
Trim loss is the leftover paper from a pattern (e.g., for pattern 4, 3(12) + 4(15) + 0(30) = 96 feet used resulting in foot of trim loss). Orders in hand for the coming week are 5,670 12foot rolls, 1,680 15foot rolls, and 3,350 30foot rolls. Any of the three types of rolls produced in excess of the orders in hand will be sold on the open market at the selling price. No inventory is held.
(a)  Formulate an integer programming model that will determine how many 100foot rolls to cut into each of the five patterns in order to minimize trim loss. If your answer is zero enter 0 and if the constant is "1" it must be entered in the box.  
Let x _{j} = number of 100footwide rolls using cutting pattern j, j = 1, 2, 3, 4, 5.  
Optimal Solution:  
 
(b)  Solve the model formulated in part a. What is the minimal amount of trim loss?  
Total Trim Loss: feet  
How many of each pattern should be used and how many of each type of roll will be sold on the open market? If your answer is zero enter 0.  
 

Step by Step Solution
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