Zinc is to be recovered from an ore containing zinc sulfide. The ore is first roasted with

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Zinc is to be recovered from an ore containing zinc sulfide. The ore is first roasted with oxygen to produce zinc oxide, which is then leached with aqueous sulfuric acid to produce water-soluble zinc sulfate and an insoluble, worthless residue called gangue. The decanted sludge of 20,000 kg/h contains 5 wt% water, 10 wt% zinc sulfate, and the balance as gangue. This sludge is to be washed with water in a continuous, countercurrent washing system to produce an extract, called a strong solution, of 10 wt% zinc sulfate in water, with a 98% recovery of the zinc sulfate. Assume that the underflow from each washing stage contains, by weight, two parts of water (sulfate-free basis) per part of gangue. Determine the number of stages required.
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