The second quote received is from Happy Lucky Assemblies of Guangdong Province, China. The supplier must pack
Question:
The second quote received is from Happy Lucky Assemblies of Guangdong Province, China. The supplier must pack the harnesses in a container and ship via inland transportation to the port of Shanghai in China, have the shipment transferred to a container ship, ship material to Seattle, and then have material transported inland to Detroit. The quoted unit price does not include international shipping costs, which the buyer will assume. HLA Quote:
- Unit price = $19.50
- Shipping lead time = Eight weeks
- Tooling = $3,000 In addition to the supplier's quote, Sheila must consider additional costs and information before preparing a comparison of the Chinese supplier's quotation:
- Each monthly shipment requires three 40-foot containers.
- Packing costs for containerization = $2 per unit.
- Cost of inland transportation to port of export = $200 per container.
- Freight forwarder's fee = $100 per shipment (letter of credit, documentation, etc.).
- Cost of ocean transport = $4,000 per container. This has risen significantly in recent years due to a shortage of ocean freight capacity.
- Marine insurance = $0.50 per $100 of shipment.
- U.S. port handling charges = $1,200 per container. This fee has also risen considerably this year, due to increased security. Ports have also been complaining that the charges may increase in the future.
- Customs duty = 5% of unit cost.
- Customs broker fees per shipment = $300.
- Transportation from Seattle to Detroit = $18.60 per hundred pounds.
- Need to warehouse at least four weeks of inventory in Detroit at a warehousing cost of $1.00 per cubic foot per month, to compensate for lead-time uncertainty.
- Sheila must also figure the costs associated with committing corporate capital for holding inventory. She has spoken to some accountants, who typically use a corporate cost of capital rate of 15%.
- Cost of hedging currency broker fees = $400 per shipment
- Additional administrative time due to international shipping = 4 hours per shipment $25 per hour (estimated)
- At least two five-day visits per year to travel to China to meet with the supplier and provide updates on performance and shipping = $20,000 per year (estimated)
The international sourcing costs must be absorbed by Sheila, as the supplier does not assume any of the additional estimated costs and invoice Sheila later, or build the costs into a revised unit price. Sheila feels that the U.S. supplier is probably less expensive, even though it quoted a higher price. Sheila also knows that this is a standard technology that is unlikely to change during the next three years, but which could be a contract that extends multiple years out. There is also a lot of "hall talk" amongst the engineers on her floor about next-generation automotive electronics, which will completely eliminate the need for wire harnesses, which will be replaced by electronic components that are smaller, lighter, and more reliable. She is unsure about how to calculate the total costs for each option, and she is even more unsure about how to factor these other variables into the decision.