D&D Machinery has been making a part for its industrial rotary gear shaving machine. D&D engineers are

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D&D Machinery has been making a part for its industrial rotary gear shaving machine. D&D engineers are asked to investigate alternative ways of obtaining the part, as the unit cost for the part currently is not competitive in the marketplace. D&D needs 25,000 parts per year for the next three years. At that point, any capital equipment could be sold. D&D’s tax rate is 40%, and its MARR is 12%.

  • Option A: Continue to produce the part with the old machine. The machine has been fully depreciated. The current machine could be sold for $6,000 in three years. Making the part with the old machine involves the following: Variable costs for the part are $4 for direct materials, $3 for direct labor, and $2 for variable manufacturing overhead.
  • Option B: Purchase the part from outside for $13 per part, including shipping.
  • Option C: Replace the old machine with the new model. The newer model would cost $55,000 and would depreciate according to a seven‐year MACRS method. The new machine, if purchased, could be sold for $15,000 in three years. It would cut direct labor costs to $1.50 per unit and variable costs to $0.75 per part. If the new model is acquired, the old machine would be sold for $25,000.

(a) When Option B is compared with Option A, determine the break‐even outsourcing unit cost.
(b) When Option B is compared with Option C, determine the break‐even outsourcing cost per unit.
(c) Which alternative is the most economical?

MARR
Minimum Acceptable Rate of Return (MARR), or hurdle rate is the minimum rate of return on a project a manager or company is willing to accept before starting a project, given its risk and the opportunity cost of forgoing other...
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