Question: 1. (28 points) Consider the following process. For each station, p is the average process time (days), m is the number of servers, and

1. (28 points) Consider the following process. For each station, p isthe average process time (days), m is the number of servers, andRp is the total capacity rate of each station (unit/day). Assume that

1. (28 points) Consider the following process. For each station, p is the average process time (days), m is the number of servers, and Rp is the total capacity rate of each station (unit/day). Assume that the final assembly (Station 4) requires one part from Path 1 and one part from Path 2 to complete one finished product. Path 1 Station 1 p = 8 m = 8 R = 1 Station 4 Process Input p=5 Station 2 m =9 Station 3 R = ? Path 2 A P = ? m =8 R =2 p = 3 m =? R = 2 a) (3 points) Fill out the unknowns in the process flow diagram: Station 2 Station 3 m Station 4 Rp b) (3 points) What is the theoretical flow time of completing the entire process? Justify your answer. c) (3 points) What is the maximum possible rate of production that this system can achieve under the current configuration? Justify your answer. d) (4 points) If 0.9 parts are released into both paths every day for processing, what is the (actual) utilization of each station? Station Utilization 1 2 3 4 e) (10 points) Suppose that jobs are released to Station 1 at the rate of 0.9 parts per day, and the inter-arrival time distribution has a coefficient of variation CVa = 1. The coefficient of variation for Station 1's processing time equals CV = 1. Compute the average delay that a job would experience at Station 1 and the average number of units in the highlighted buffer (the one before Station 1). f) (5 points) You have been told that your task is to increase the capacity rate of the whole system to 1.2 units per day while decreasing the total number of servers in the system. How would you accomplish this? How many servers would you have at each station?

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