Question: 1 4 . 7 ( A ) A plastic - injection molding plant will be built to produce 4 , 0 0 0 , 0

14.7(A) A plastic-injection molding plant will be built to produce 4,000,000 molded parts/yr. The plant will run three 8-hr shifts per day, five days/wk,52 wk/yr. For planning purposes, the average batch size =5,000 moldings, average changeover time between batches =5 hr, and average molding cycle time per part =22 sec. Assume Scrap rate =2%, and availability for each molding machine =97%, which applies to both run time and changeover time. (a) How many molding machines are required in the new plant? (b) What is the time required to produce each batch?

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