1. ABC Inc. wants to design a material handling plan for their operations. The facility consists of six departments. The following table contains the move summary data (moves hr) for the three products moved inside the company. Product A is moved in containers that weight approximately 60 lbs., Product B is moved in pallets that typically weight 300 lbs., and Product C is moved as a single item weighting 150 lbs. each. Distance (m) Product 1 Product 2 Product 3 From To Receiving Warehouse 15 10 20 30 Warehouse Fabrication 30 10 Fabrication Paint Paint 50 10 Assembly Assembly Assembly 50 10 30 Fabrication 50 Warehouse 90 10 20 15 Warehouse Paint 110 30 Assembly Packaging Packaging 30 10 20 30 Warehouse 50 10 20 30 Shipping Shipping Warehouse 60 10 15 Packaging 15 10 20 30 1. Calculate the Intensity and the Transport Work of each move. (5 pts.) 2. Prepare a PARETO Analysis for both the Intensity and the Transport Work of each move. Convert the Intensity and the Transport Work numbers to Vowel Letters for each move. (10 pts.) 3. Show the relationship between departments using the Vowel Letters determined above and suggests Layout changes. (10 pts.) 4. Prepare a Distance-Intensity plot for each product. What material handling systems do you suggest? (10 pts.) Suggest material handling equipment altematives for the Company ABC. (10 pts.) 5. ABC Company Current Layout PAINT ASSEMBLY FABRICATION PACKAGING WAREHOUSE RECEIVING SHIPPING 1. ABC Inc. wants to design a material handling plan for their operations. The facility consists of six departments. The following table contains the move summary data (moves hr) for the three products moved inside the company. Product A is moved in containers that weight approximately 60 lbs., Product B is moved in pallets that typically weight 300 lbs., and Product C is moved as a single item weighting 150 lbs. each. Distance (m) Product 1 Product 2 Product 3 From To Receiving Warehouse 15 10 20 30 Warehouse Fabrication 30 10 Fabrication Paint Paint 50 10 Assembly Assembly Assembly 50 10 30 Fabrication 50 Warehouse 90 10 20 15 Warehouse Paint 110 30 Assembly Packaging Packaging 30 10 20 30 Warehouse 50 10 20 30 Shipping Shipping Warehouse 60 10 15 Packaging 15 10 20 30 1. Calculate the Intensity and the Transport Work of each move. (5 pts.) 2. Prepare a PARETO Analysis for both the Intensity and the Transport Work of each move. Convert the Intensity and the Transport Work numbers to Vowel Letters for each move. (10 pts.) 3. Show the relationship between departments using the Vowel Letters determined above and suggests Layout changes. (10 pts.) 4. Prepare a Distance-Intensity plot for each product. What material handling systems do you suggest? (10 pts.) Suggest material handling equipment altematives for the Company ABC. (10 pts.) 5. ABC Company Current Layout PAINT ASSEMBLY FABRICATION PACKAGING WAREHOUSE RECEIVING SHIPPING