Question: 1. Classify each cost as value-added, non-value-added, or in the gray area between. 2. For any cost classified in the gray area, assume 15% is
| 1. | Classify each cost as value-added, non-value-added, or in the gray area between. |
| 2. | For any cost classified in the gray area, assume 15% is value-added and85% is non-value-added. How much of the total of all seven costs is value-added and how much is non-value-added? |
| 3. | Machi is considering the following changes: (a) introducingquality-improvement programs whose net effect will be to reduce rework and expediting costs by60% and materials and labor costs for servicing machine tools by5%; (b) working with suppliers to reduce materials-procurement and inspection costs by50% and materials-handling costs by40%; and (c) increasing preventive-maintenance costs by40% to reducebreakdown-maintenance costs by60%. Calculate the effect of programs (a), (b), and (c) on value-added costs, non-value-added costs, and total costs. Comment briefly. |
| a. | Materials and labor for servicing machine tools | $500,000 |
|---|---|---|
| b. | Rework costs | 150,000 |
| c. | Expediting costs caused by work delays | 75,000 |
| d. | Materials-handling costs | 50,000 |
| e. | Materials-procurement and inspection costs | 60,000 |
| f. | Preventive maintenance of equipment | 40,000 |
| g. | Breakdown maintenance of equipment | 75,000 |
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