Question: 1. Classify each cost as value-added, non-value-added, or in the gray area between. 2. For any cost classified in the gray area, assume 15% is

1.

Classify each cost as value-added, non-value-added, or in the gray area between.

2.

For any cost classified in the gray area, assume

15%

is value-added and

85%

is non-value-added. How much of the total of all seven costs is value-added and how much is non-value-added?

3.

Machi

is considering the following changes: (a) introducingquality-improvement programs whose net effect will be to reduce rework and expediting costs by

60%

and materials and labor costs for servicing machine tools by

5%;

(b) working with suppliers to reduce materials-procurement and inspection costs by

50%

and materials-handling costs by

40%;

and (c) increasing preventive-maintenance costs by

40%

to reducebreakdown-maintenance costs by

60%.

Calculate the effect of programs (a), (b), and (c) on value-added costs, non-value-added costs, and total costs. Comment briefly.

a.

Materials and labor for servicing machine tools

$500,000

b.

Rework costs

150,000

c.

Expediting costs caused by work delays

75,000

d.

Materials-handling costs

50,000

e.

Materials-procurement and inspection costs

60,000

f.

Preventive maintenance of equipment

40,000

g.

Breakdown maintenance of equipment

75,000

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