$1)$ Define the word Manufacturing? $(2$pts$)$

$2)$ True or False? Mentafacturing, or $$making for use,$$ is the earliest form of manufacturing. $(2$pts$)$

$3)$ What are the three components of the manufacturing system? $(2$pts$)$

$4)$ The first step in transforming raw materials into products is $\_\_\_\_\_$ processing. $(2$pts$)$

A$.$ resource

B$.$ standard

C$.$ usufacturing

D$.$ primary

$5)$ The $\_\_\_\_\_$ includes operation name, machine used, and tooling needed to produce a product. $(2$pts$)$

$6)$ The $\_\_\_\_\_$ describes each task, codes each task, identifies machines to be used, and lists tooling for the task. $(2$pts

$7)$ The $\_\_\_\_\_$ shows how each part is made and how they are assembled into a final product. $(2$pts$)$

$8)$ True or False? Material handling is a term used to describe devices such as jigs, fixtures, patterns, and templates used to make workers faster, more accurate, safer. $(2$pts$)$

$9)\_\_\_\_\_$ layouts are used to design a factory around the production of one specific product. $(2$pts$)$

A$.$ Process

B$.$ Product

C$.$ Tooling

D$.$ Material

$10)$ True or False? Process layouts group machines by the processes they perform. $(2$pts$)$

Product Design & Process $($Operations Management$).$

$11)$ Product design $$ the process of defining all of the company$$s product characteristics and Product design must support product manufacturability $($the ease with which a product can be made$)(2$pts$)$

True or False

$12)$ Idea development: all products begin with an idea whether from: customers, competitors or person $($suppliers$).(2$pts$)$

True or False

$13)$ Idea Development $-$ Someone thinks of a need and a product$/$service design to satisfy it: customers, marketing, engineering, competitors, benchmarking, reverse engineering and supplier.

True or False $(2$pts$)$

$14)$ Preliminary Design and Testing $-$ Technical specifications are developed, prototypes built, testing starts $(2$pts$)$

True or False

$15)$ Final Design $-$ Final design based on test results, facility, equipment, material, & labor skills defined, suppliers identified $(2$pts$)$

True or false

$16)$ Process performance metrics $$ defined: Measurement of different process characteristics that tell us how a process is performing $(2$pts$)$

True or False

$17)(9$ points$)$

Metrics Example: At Zelle$$s Dry Cleaning, it takes an average of $2$ hours to dry clean & press a shirt, with value$-$added time estimated at $100$ min. Workers are paid for a $7-$hour workday but work $5$ hr$/$day$,$ accounting for breaks and lunch. Zelle$$s completes $20$ shirts per day, while the industry standard is $25$ for a comparable facility.

Process Velocity $=($Throughput Time$)/($Value$-$added time$)$

$=(120$ minutes$/$shirt$)/(100$ minutes$/$shirt$)=1\mathrm{.}20$

Labor Utilization $=($Time in Use$)/($Time Available$)$

$=(5$ hr$)/(7$ hr$)=\mathrm{.}786$ or $78\mathrm{.}6\%$

Efficiency $=($Actual Output$)/($Standard Output$)$

$=(20$ shirts$/$day$)/(25$ shirts$/$day$)=\mathrm{.}80$ or $80\%$

$18)$ Product and Service Strategy $(3$pts$)$

n Type of operation is directly related to product and service strategy

n List the three basic strategies include

$1)$

$2)$

$3)$

$19)$ When engineers develop a model, which step in the engineering process is taking place? $(2$pts$)$

A$)$ Identify a problem or need

B$)$ Design a solution or product

C$)$ Implementing the design

D$)$ Evaluating the solution or product

$20)$ During which step of the design process do you test the solution or product? $(2$pts$)$

A$)$ Identify a problem or need

B$)$ Design a solution or product

C$)$ Evaluate the solution or product

D$)$ Implement the design

$21)$ In which step of the design process would the engineer make adjustments to the design? $(2$pts$)$

A$)$ Identify a problem or need

B$)$ Design a solution or product

C$)$ Implement the design

D$)$ Evaluate the solution or product

$22)$ If a design flaw is discovered, what is the next logical step for the design team? $(2$pts$)$

A$)$ test the prototype again

B$)$ scrap the project and start again

C$)$ modify the design to solve the problem

D$)$ obtain more money to support continued research

$31)$ A company is planning to establish a chain of movie theaters. It estimates that each new theater will cost approximately $$2$ Million. The theaters will hold $500$ people and will have $4$ showings each day with average ticket prices at $$12.$ They estimate that concession sales will average $$6$ per patron. The variable costs in labor and material are estimated to be $$8$ per patron. They will be open $300$ days each year. What must average occupancy be to break$-$even?

$$

n$$ Break$-$Even Point

$$ Total revenues $=$ Total costs @ break$-$even point Q

$$ Selling price$*$Q $=$ Fixed cost $+$ variable cost$*$Q

$$

$$

$$

$$

$$

$$ What is the gross profit if they sell $500,000$ tickets

$$Profit $=$ Total Revenue $$ Total Costs