Question: 1 . Study the Safety Audit Report ( Appendix 1 , Lesson 3 - 1 ) and the Safety Assessment Questionnaire ( Appendix 2 ,

1. Study the Safety Audit Report (Appendix 1, Lesson 3-1) and the Safety
Assessment Questionnaire (Appendix 2, Lesson 3-1) and complete the
following:
(i) Compare the following common areas data being sought by a Safety
Audit and Safety Assessment Questionnaire by completing TABLE 1
(opposite) and comment on any differences of requirements and
coverage.
(ii) As a general comment state any shortcomings you feel may be
present in either type of document and any suggestions for improving
the report.
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APPENDIX 1
________________________________________________________________________________________
Safety Audit Report
Guidance on allocation of marks.
Excellent - little improvement can be expected 16-20
Good - satisfactory, but not outstanding 11-15
Fair - barely satisfactory - improvement required 6-10
Poor - unsatisfactory, improvement necessary 0-5
Members of Safety Audit Team
Name
Position
Safety Reps for Area
Department or Area
Manager
Foreman
Safety audit
Some sections of the audit may be answered beforehand on basic information
supplied by local management. The audit team will obtain the remainder of
the information by personal observation, inspection of records and discussion
with workers in the area. It should also be verified that laid down procedures
and standards are being followed and that people are aware of emergency
procedures.
It is possible that unsafe practices and conditions may be revealed which
require immediate attention, and the audit team should initiate remedial action
by local management. They should be recorded on the audit report.
Date
1. Organisation and Administration
Max Marks Awarded Marks
1. Are written instructions and operating
procedures clear? 20
2. Is the operating manual readily available and up
to date? 20
3. Are Standing Instructions readily
available and up to date? 20
4. Is there a copy of the Company Safety
Policy within the department? 20
5. Is a Departmental Safety Log book kept up
to date? 20
100
2. Training
1. Is Departmental training in general behaviour
and awareness of hazards carried out? 20
2. Are safety training records kept up to date? 20
40
3. Hygiene
1. Are there adequate and clean toilet facilities 20
2. Is there adequate drinking water available 20
3. Are adequate locker facilities available 20
4. Are there adequate and clean mess rooms 20
80
4. Permit to work system
Max Marks Awarded Marks
1. Are Safety Certificates issued for all jobs
that require them? 20
2. Are precautions laid down in certificate
adhered to?20
40
5. Hazard control
1. Provision of safe access and safe place of
work 20
2. Materials, equipment and tools adequately
stored 20
3. All dangerous parts of machinery guarded 20
4. Adequate lighting provided 20
5. Adequate facilities for materials handling, i.e.
lifting and transport of heavy and bulky loads 20
6. Suitable and appropriate personal protective
clothing and equipment provided and worn 20
7. General site cleanliness 20
140
6. Fire control
1. Combustible and flammable materials
correctly stored 20
2. Provision of adequate fire extinguishers of
types appropriate to risk and suitably marked 20
Max Marks Awarded Marks
3. Are means of escape marked and kept clear 20
4. Are written procedures in case of Fire on display 20
80
7. Chemical, toxic, corrosive and dust hazards
1. Are there safe storage, labelling and handling
procedures for toxic and corrosive
substances 20
2. Are hazard warning notices posted 20
3. Are showers available and working 20
4. Are eye wash stations regularly checked 20
5. Are extraction systems operating efficiently 20
100
8. Accident reporting
1. Are all Accident Report forms completed and
returned? 20
2. Is immediate remedial action taken on reports
pending full investigation 20
40
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APPENDIX 2
________________________________________________________________________________________
Example of a Safety Assessment Questionnaire
1. GENERAL
1.1 NAME OF WORKS : LOCATION : DATE :
TELEPHONE NO :
NAMES OF PEOPLE INTERVIEWED :
SENIOR EXECUTIVE RESPONSIBLE :
SAFETY ADVISER :
NO. OF EMPLOYEES FULL TIME : PART TIME :
TRADE UNION REPRESENTATION :
FACTORY INSPECTOR AND LOCATION :
1.2 Basic Works Organisation :
1.3 Types of Manufacturing Process :
1.4 Principal Hazards, Area, Process or Operations :
1.5 Definitions
WORKS DEFINITION OF A LOST TIME ACCIDENT :
MOST SERIOUS INJURY IN LAST 3 YEARS :
BY TIME AWAY :
BY NATURE OF INJURY :
MOST SERIOUS DAMAGE ACCIDENT IN LAST 3 YEARS :
2. ORGANISATION AND ARRANGEMENTS
2.1 Safety Policy
IS THERE A WRITTEN SAFETY POLICY ?
WHO HAS COPIES ?
HOW ARE EMPLOYEES INFORMED ?
WHEN WAS IT LAST UPDATED ?
WHAT WAS DATE OF LATEST REVISION ? 'THE DATE OF THE ...'

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