Question: 3 . ( 4 0 pts + 5 pts bonus ) A wire is made by extruding heated metal through a circular die and then
pts pts bonus A wire is made by extruding heated metal through a circular die and then allowing the wire to cool in air prior to being wound on a spool. The arrangement is shown in the figure below. The spool rotates in such a way that the velocity v of the wire in the x direction is constant. The diameter of the wire is D and the length of wire between the heater and the spool is L The wire leaves the heated die at a temperature of T and the air temperature is T The wire material has a density of rho and a heat capacity of Cp You may assume that the thermal conductivity of the wire is constant and equal to k and the heat transfer coefficient between the wire and the air, h is also constant. Further assuming that this process has reached steady state and the temperature of the wire on reaching the spool is Ta do the following: a pts When the wire that is not thin, the wire temperature T varies in both x and r directions. List all appropriate assumptions and simplify the equation of energy to obtain the differential equation describing the temperature of the wire, T b pts When the wire is thin but very long, list the assumptions different from a and reduce the equation of energy to obtain the differential equation describing the temperature of the wire, T c pts Solve the differential equation obtained in b with the appropriate boundary conditions to give the temperature distribution along the wire. d pts Simplify the differential equation in b for the case when v and show the general solution for the differential equation containing integration constants. You do not need to identify the boundary conditions or obtain the final temperature profile of the wire. e pts bonus When the wire is not moving in a simplify the obtained differential equation of energy and write down the appropriate boundary conditions that are necessary to obtain the wire temperature profile.
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