Question: 3 ) Bracket Shearing and Bending The machine support bracket illustrated alongside must be manufactured from 5 mm low - carbon, commercial quality steel (

3) Bracket Shearing and Bending
The machine support bracket illustrated alongside must be manufactured from 5 mm low-carbon, commercial quality steel (AISI 1018 steel) using a turret press with plasma profile-cutting capability, followed by press brake operations. The dimensions of the blank prior to bending are \(20\times 15\mathrm{~cm}\). After bending the horizontal base is nominally 5 cm wide and the vertical wall is 10 cm high, tapering down over a horizontal length of 8 cm to a height of 4 cm . The vertical slots are 6 cm long and the horizontal ones 7.5 cm long. All four slots have a width of 1.25 cm wide. (15 points total)
(a) Estimate the required press force to cut the blank and then to cut the four slots, report your answers in units of N . Clearly state your assumptions and cite any references. (8 points)
(b) Estimate the required press force for the bending operation, report your answer in units of N .
Clearly state your assumptions including a sketch with labeled dimensions. (6 points)
(c) In which order would you perform these operations and why? (1 point)
3 ) Bracket Shearing and Bending The machine

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