Question: [ 5 5 ] A lifting device shall be built by a double rack - pinion shown below. Design the rack pinion system such that

[55] A lifting device shall be built by a double rack-pinion shown below. Design the
rack pinion system such that a total load of mass m including pinions and driving
system can be lifted. Each pinion has an inertia .
Neglect any friction and other losses for the calculations.
m=100000kg,=55kgm2,D=0.7m,v=5mmin,t=1min,0=30
a. In standstill calculate the contact force between teeth of rack and pinion. The
rack teeth have an angle of 0 as shown below. Only one pair of teeth is in
contact at a time.
b. What is the required holding torque for standstill?
c. Calculate the required driving forque on the pinions such that m achieves the
velocity v within time t from standstill.
d. Due to an accident the pinions are disconnected from any driving system that is the
pinion can rotate freely. What is the velocity of mass m after time t?
e. In b. a holding torque was calculated. In your design which device(s) are needed
for this torque?
f. In c. a driving torque was calculated. Sketch and describe (name components) your
designed driving system which must include an electrical motor.
Calculate the required power and torque of the needed motor(s) for the constant
velocity v .
[ 5 5 ] A lifting device shall be built by a

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