Make or Buy: A sudden increase in the demand for smoke detectors has left Acme Alarms with insufficient capacity to meet demand. The company has seen monthly demand from its retailers for its electronic and batteryoperated detectors rise to and respectively, and Acme wishes to continue meeting demand. Acmes production process involves three departments: Fabrication, Assembly, and Shipping. The relevant quantitative data on production and prices are summarized below.
Department Monthly Hours Available HoursUnitElectronic HoursUnitBattery
Fabrication
Assembly
Shipping
Variable costunit $ $
Retail price $ $
The company also has the option to obtain additional units from a subcontractor, who has offered to supply up to units per month in any combination of electronic and batteryoperated models, at a charge of $ per unit. For this price, the subcontractor will test and ship its models directly to the retailers without using Acmes production process.
Acme wants an implementable schedule, so all quantities must be integers. What are the maximum profit and the corresponding makebuy levels?
Compare the maximum profit in a to the maximum profit achievable without integer constraints. Does the integer solution correspond to the roundedoff values of the noninteger solution? By how much in percentage terms do the integer restrictions alter the value of the optimal objective function?