Question: 6 . Consider turning, milling, grinding, EDM, reaming. Which material removal process would be used to create an axisymmetric workpiece with moderately tight tolerances (

6. Consider turning, milling, grinding, EDM, reaming. Which material removal process would be used to create an axisymmetric workpiece with moderately tight tolerances (\(+/-.002\mathrm{in}\)) and good surface finish (\(\mathrm{Ra}=24\mu \)-in).
7. Consider turning, milling, grinding, EDM, reaming. Which material removal process would be used to create a complex, very intricate mold cavity in a hardened steel block-shaped workpiece?
8. Consider turning, milling, grinding, EDM, reaming. Which material removal process would be used to create a shoulder feature with very tight tolerances (+/.0002 in ) and near-mirror surface finish (\(\mathrm{Ra}=2-3\mu \)-in).\(?\)
9. Consider turning, milling, grinding, EDM, reaming. Which material removal process would be used to create a very accurate size (e.g.,.\(25+/-.0004\) inch) hole in an aluminum workpiece?
10. Consider turning, milling, grinding, EDM, reaming. Which material removal process would be used to create a simple mold cavity in a mild steel block-shaped workpiece?
11. A lathe is set up to turn a stainless steel part (approx 200 HB ). A depth of cut of .2 inches is planned. Feed rate is to be .005 ipr . The cutting tool will be \(\mathrm{Si}_{3}\mathrm{~N}_{4}\) ceramic, so V-speed (determined from the tool catalog) is to be 1200 fpm .
a. If the original workpiece is a 3.0-inch diameter, 6-inch long cylinder, at what diameter will the tool tip actually cut?
b. How long will it take to complete a 5-inch long cut (1 pass)? Assume 1 inch in chuck.
c. Calculate the Material Removal Rate (MRR) in \(\mathrm{in}^{3}/\mathrm{min}\) for this cut.
6 . Consider turning, milling, grinding, EDM,

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