Question: A company manufactures product Z using four basic components and performing two additional machining and three assembly operations. Components A and C are made by
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A company manufactures product Z using four basic components and performing two additional machining and three assembly operations. Components A and C are made by the company, and components B and D are purchased from vendors (The BOM for product Z is given in the figure 9a and 9b below). The product is made as follows:
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A unit of component A is machined and converted into component E.
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A unit of E is then assembled with two units of B to make F.
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A unit of C is machined and converted into G.
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A unit of A and three units of D are assembled into H.
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One unit of F, two units of G, two units of H, and four units of B are then assembled into product Z.
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a) Construct a product structure tree for product Z.
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b) Construct a production time chart for product Z.
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c)
Derive the material requirements plans for product Z and components F and E using lot-for-lot procurement, assuming the requirements for product Z (from the master production schedule) are as follows:
| week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| requirement | 0 | 0 | 0 | 0 | 0 | 0 | 200 | 0 | 0 | 300 |
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