Question: A helical - coil spring with plain ends, ground, is to be used as a return spring on the cam - driven valve mechanism shown

A helical-coil spring with plain ends, ground,
is to be used as a return spring on the cam-driven
valve mechanism shown The 1.50-inch-diameter
rod must pass freely through the spring. The cam
eccentricity is 0.75 inch (i.e., the total stroke is
1.50 inches). The spring must exert a force of 300
lb when at the HEDC position shown in the
sketch, and must exert a force of 150 lb when the
crank-end-dead- center (CEDC) at the bottom of
the stroke. That is, the spring is preloaded into the
machine. The spring is to be made of a patented
spring steel wire that has a 200,000-psi ultimate
tensile strength, 190,000-psi tension yield
strength, and 90,000-psi tensile fatigue endurance
limit. G=11,500,000 psi. It has a mean diameter
of 2 inches, and a wire diameter of 0.28 inch.
Determine the following:
(a) Factor of safety based on infinite fatigue life
(b) Factor of safety based on yielding at the maximum load
(c) Number of active coils, N
(d) Spring rate, k
(e) Recommended free length of the spring, L0(Assume a need for robust linearity).

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