Question: A large Saskatchewan feed mill, B. Swart Processing, prepares its 6-month aggregate plan by forecasting demand for 50-pound bags of cattle feed as follows: January,
A large Saskatchewan feed mill, B. Swart Processing, prepares its 6-month aggregate plan by forecasting demand for 50-pound bags of cattle feed as follows: January,
1,000
bags; February,
1,200;
March,
1,250;
April,
1,450;
May,
1,400;
and June,
1,400.
The feed mill plans to begin the new year with no inventory left over from the previous year and backorders are not permitted. It projects that capacity (during regular hours) for producing bags of feed will remain constant at
800
until the end of April, and then increase to
1,100
bags per month when a planned expansion is completed on May 1. Overtime capacity is set at
300
bags per month until the expansion, at which time it will increase to
400
bags per month. A friendly competitor in Alberta is also available as a backup source to meet
demandbut
can provide only
500
bags total during the 6-month period. Cost data are as follows:
| Regular-time cost per bag (until April 30) | $12.00 |
| Regular-time cost per bag (after May 1) | $11.00 |
| Overtime cost per bag (during entire period) | $16.00 |
| Cost of outside purchase per bag | $18.50 |
| Carrying cost per bag per month | $1.00 |
Develop a 6-month production plan for the feed mill using the transportation method.
(Enter
your responses as whole numbers. Use the initial solution if it is optimal.)
| Supply from | Demand for | |||||||
| January | February | March | April | May | June | (Dummy) Excess | Supply | |
| Jan | Regular time | $12.00 | $13.00 | $14.00 | $15.00 | $16.00 | $17.00 | $0 | 800 | |||||||
| nothing | nothing | nothing | nothing | nothing | nothing | nothing | ||||||||||
| Overtime | $16.00 | $17.00 | $18.00 | $19.00 | $20.00 | $21.00 | $0 | 300 | ||||||||
| nothing | nothing | nothing | nothing | nothing | nothing | nothing | ||||||||||
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