Question: A processor makes two components, A and B, which are then packaged together as the final product (each product sold contains one A and one
A processor makes two components, A and B, which are then packaged together as the final product (each product sold contains one A and one B). The processor can do only one component at a time: either it can make A or it can make B. There is a setup time when switching between A and B. Current plans are to make 50 units of A then 50 units of B. The setup time for A is 4 minutes and that for B is 6 minutes. The unit run time for A is 0.1 minute and that for B is 0.2 minute. The packaging of the two components takes 0.4 minute per unit of the final product. There is one operator for the processor and one for packaging.
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What is the capacity of this process?
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What is the total idle time, direct labor content and direct labor utilization for a batch of 50
units? (Consider setup time as a part of direct labor content)
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What is the batch size that makes the process balanced?
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