Question: A rail - guided vehicle system is being planned as part of an assembly cell consisting of two parallel lines, as in Figure P 1

A rail-guided vehicle system is being planned as part of an assembly cell consisting of two
parallel lines, as in Figure P10.9. In operation, a base part is loaded at station 1 and delivered
to either station 2 or 4, where components are added to the base part. The RGV then goes to
either station 3 or 5, respectively, where further assembly of components is accomplished.
From stations 3 or 5, the completed product moves to station 6 for removal from the system.
Vehicles remain with the products as they move through the station sequence; thus, there is
no loading and unloading of parts at stations 2,3,4, and 5. After unloading parts at station 6,
the vehicles then travel empty back to station 1 for reloading. The hourly moves (parts/hr,
above the slash) and distances (ft, below the slash) are listed in the table below. Moves
indicated by "L" are trips in which the vehicle is loaded, while " E " indicates moves in which
the vehicle is empty. RGV speed =150ft//min. Assembly cycle times at stations 2 and 3=
4.0 min each, and at stations 4 and 5=6.0min each. Load and unload times at stations 1 and
6 respectively are each 0.75 min . Traffic factor =1.0 and availability =1.0. How many
vehicles are required to operate the system? Give Answer with Flexible manufacturing formula
A rail - guided vehicle system is being planned

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