Question: A reactor is cooled by circulating liquid through a heat exchanger that produces low pressure ( 1 0 psig ) steam. This steam is then
A reactor is cooled by circulating liquid through a heat exchanger that produces low pressure
psig steam. This steam is then split between a compressor and a turbine. The portion that
goes through the turbine drives the compressor. The portion that goes through the compressor
is used by psig steam users. The turbine can also use psig steam to provide power
required beyond that available in the psig steam. See figure below
Sketch a control concept diagram that includes all valve actions and the following control
strategies:
i Reactor temperature is controlled by changing the set point of the turbine speed
controller.
ii Turbine speed is controlled by two splitrange valves, one on the psig inlet to the
turbine and the other on the psig inlet. Your instrumentation system should be
designed so that the valve on the psig steam is wide open before any psig
steam is used.
iii. Liquid circulation from the reactor to the heat exchanger is flow controlled.
iv Condensate level in the condensate drum is controlled by manipulating BFW boiler
feed water
v Condensate makeup to the steam drum is ratioed to the psig steam flow rate
from the steam drum. This ratio is then reset by the steam drum level controller.
vi Pressure in the psig steam header is controlled by adding psig steam.
vii. A highpressure controller opens the vent valve on the psig header when the
pressure to the psig header is too high.
viii. Compressor surge is prevented by using a lowflow controller that opens the valve in
the spillback line from compressor discharge to compressor suction.
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