Question: A reactor is cooled by circulating liquid through a heat exchanger that produces low pressure ( 1 0 psig ) steam. This steam is then

A reactor is cooled by circulating liquid through a heat exchanger that produces low pressure
(10 psig) steam. This steam is then split between a compressor and a turbine. The portion that
goes through the turbine drives the compressor. The portion that goes through the compressor
is used by 50-psig steam users. The turbine can also use 100-psig steam to provide power
required beyond that available in the 10-psig steam. (See figure below).
Sketch a control concept diagram that includes all valve actions and the following control
strategies:
i. Reactor temperature is controlled by changing the set point of the turbine speed
controller.
ii. Turbine speed is controlled by two split-range valves, one on the 10-psig inlet to the
turbine and the other on the 100-psig inlet. Your instrumentation system should be
designed so that the valve on the 10-psig steam is wide open before any 100-psig
steam is used.
iii. Liquid circulation from the reactor to the heat exchanger is flow controlled.
iv. Condensate level in the condensate drum is controlled by manipulating BFW (boiler
feed water).
v. Condensate makeup to the steam drum is ratioed to the 10-psig steam flow rate
from the steam drum. This ratio is then reset by the steam drum level controller.
vi. Pressure in the 50-psig steam header is controlled by adding 100-psig steam.
vii. A high-pressure controller opens the vent valve on the 10-psig header when the
pressure to the 10-psig header is too high.
viii. Compressor surge is prevented by using a low-flow controller that opens the valve in
the spillback line from compressor discharge to compressor suction.
A reactor is cooled by circulating liquid through

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