Question: A start - up process plant planned to produce a bio - lubricant ( B ) which is a blend of two components A 1

A start-up process plant planned to produce a bio-lubricant (B) which is a blend of two
components A1 and A2 using a stirred tank reactor. It is required that components A1
and A2 are thoroughly blended to obtain a homogeneous mixture of product B. Based
on the product specifications, it is desired that the mole of A2 in the product B should
not exceed 100wt%. As the Process Control Engineer, you are required to:
a. Propose a feedback control system for the production of the bio-lubricant with a
well-defined objective and appropriate illustration. Develop a transfer functions
and block diagrams for the proposed bio-lubricant production for step-point
changes considering the individual components of the feedback control system.
[17 marks]
b. Propose the value of controller gain (Kc) that will make the bio-lubricant
production process stable using Routh Stability Criterion if the following
parameters are defined for the developed feedback control system.
Given that GC=Kc,Gv=13s+1,Gp=Gd=14s+1,Gm=12s+1,
 A start-up process plant planned to produce a bio-lubricant (B) which

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