Question: ABC has been experiencing a significant decline in sales. The company anticipates demand for the next year to be 18,000 units in the East, 12,000
ABC has been experiencing a significant decline in sales. The company anticipates demand for the next year to be 18,000 units in the East, 12,000 units in the South, 11,000 units in the Midwest, and 10,000 units in the West. ABC currently has three manufacturing plants. The current capacities, the annual fixed costs (if kept open) and the production cost per unit for each of the three plants are shown in the table below, along with the shipping costs to each of the four markets. Which plant or plants should ABC close and how should the product be distributed to each region?
((Hint: Three binary variables to decide which plants will be open, Three Integer variables to decide how much to produce in each plant and 12 integer variables to decide the shipping schedule.
Three constraints for units produced at each plant, three constraints to ensure that the total shipped out of each plant does not exceed production, and four constraints to ensure that demand is met.)
Current Plant Sites and costs:
| Plant | Shipping Costs to Regions($/unit) | Cost and capacity of plants | |||||
| Locations | East | South | Midwest | West | Production cost $/unit | FC $/ yr open | Annual Capacity |
| Raleigh | 1.90 | 1.80 | 2.20 | 2.40 | $45 | 950,000 | 40,000 |
| Milwaukee | 2.20 | 2.30 | 1.80 | 2.20 | $48 | 980,000 | 40,000 |
| Houston | 2.00 | 1.70 | 2.20 | 2.50 | $47 | 970,000 | 40,000 |
1. Which plant or plants should be closed down?
Milwaukee
2. Specify the shipping schedule:
| Plant | Shipping Schedule to each Region | Total Shipped | Excess capacity | |||
| Locations | East | South | Midwest | West | Out of plant | Of each plant |
| Raleigh |
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| Milwaukee |
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| Houston |
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| Total Shipped |
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Annual Fixed Cost: ___________
Annual Production Cost: _________
Annual Shipping Cost: ___________
Total Annual Cost: ____
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