Question: After reading the following Make sure When responding, adopt the role of the product manager and point out any concerns you might have with the

After reading the following Make sure When responding, adopt the role of the product manager and point out any concerns you might have with the response from the perspective of customer satisfaction with the specification?

Should there be a difference between specifications and control limits? If so, why? Also, if they are different, how are they related?

Yes, there should be a difference between specifications and control limits. Specifications refer to the definable limits allowable for a type of process. In a sense, the specifications are the voice of the customer, meaning they define what the customers expectations of the product or services nominally does. However, control limits must deal with the specific process in place. Control limits are the voice of the process telling you what variability the process has produced in the past, with the intention of recognizing when a sufficient change from the pas has occurred to justify adjusting the process (Olano, 2019). Below, is a pictorial of the differences between control limits and specifications.

Figure 1: Control Limits vs Specifications (Hessing, 2014)

In Figure 1 above, it is shown that the control limits are defined inside the specifications, as anything that deviates from the upper and lower limit of the specification is considered defective. So, the customer essentially sets the upper and lower set of characteristics that define whether the product works or not (specifications).

The manufacturing manager mentioned "process capability." How is process capability related to the ability to produce products according to a customer specification?

Process capability is defined as a statistical measure of the inherent process variability of a given characteristic (ASQ, 2020). Breaking the definition down further, it is defining the estimated process, collective man force, machinery etc. that will define the output of the product. So, the process capability is related to the ability to produce products because the higher the integrity of the process, the more likely more products will be produced to customer specifications. If a process capability is low, the less likely products will be a made to customer specifications.

How can the manufacturing operation produce products that meet the customer specifications given the presence of natural variation?

Manufacturing operations can produce products that meet the customer specifications given the presence of natural variation by being committed to efficient processes and procedures. With proper procedures and efficient usage of time, products and specifications can be met despite the random errors that occur in the process. Of course, not all processes are 100% efficient, as they all have some sort of variation/error involved, but with constant recognition of areas to improve, the manufacturing operations can continue to strive in the right direction.

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