Question: An articulated robot loads and unloads a CNC machine tool. The cell is scheduled to produce a batch of 300 parts. Setting up the cell

 An articulated robot loads and unloads a CNC machine tool. The

An articulated robot loads and unloads a CNC machine tool. The cell is scheduled to produce a batch of 300 parts. Setting up the cell for this part style takes 20 min, programming the robot takes 57min, and programming the CNC machine tool takes 35min. For safety reasons, these three setup activities must be done sequentially. The programmed machining cycle takes 2.9 min. Cutting tools wear out and must be periodically changed, which takes 4 min every 22 cycles and is performed by a human worker. At the end of each machining cycle, the robot reaches into the machine and removes the just-completed part, places it in a parts storage carousel, then reaches for a starting work part from the same carousel and places it in the machine tool fixture. This sequence of handling activities takes 45sec. The storage carousel holds 24 parts. At the beginning of the production run, it is full of raw work parts. As each part is retrieved by the robot, the carousel indexes one position to present a new raw part. The robot is programmed to place the completed part in the empty position in the carousel and take the next raw part. Periodically, workers visit the carousel to collect finished parts and replace them with starting work parts. This is accomplished without loss of production time. What is the percentage of the time the robot is working relative to the total production time of the batch (in \%, up to 2 decimal points)

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