Question: An assembly line currently has five workstations, and the time required for each is shown in the figure below. Workstation 1 2 3 4 5
| An assembly line currently has five workstations, and the time required for each is shown in the figure below. | ||||||
| Workstation | 1 | 2 | 3 | 4 | 5 | |
| Time required (Seconds) | 46 | 35 | 50 | 37 | 32 | |
| Required: | ||||||
| Note: Use cell A2 to F5 from the given information to complete this question. | ||||||
| a. What is the efficiency of the current process? Hint: Identify the bottleneck work station. | ||||||
| Note: Use cell A13 to B14 from the given information to complete this question. Round up your answer to the next whole number. | ||||||
| Bottleneck station | 50 | |||||
| Number of stations | 5 | |||||
| Efficiency | ||||||
| b. Customer demand is 80 units per hour. What is the hourly production rate of the current process? | ||||||
| Note: Use cell A21 to B22 from the given information to complete this question. | ||||||
| Minutes per Hour | 60 | |||||
| Seconds per Minute | 60 | |||||
| Current hourly production | ||||||
| c. What does the takt time need to be able to meet demand? | ||||||
| Note: Use row 29 from the given information to complete this question. | ||||||
| Demand (units/hour) | 80 | |||||
| Takt time needed (seconds/station) | ||||||
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