B16 Xfx Hint: It is useful to prepare a table like the one below, before you...
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B16 Xfx Hint: It is useful to prepare a table like the one below, before you calculate R S T U A B C D E F G H J K L M N P Q 1 2 Weekly capacity requirements (in hours) WEEK Problem 7: An office supply company makes notebooks with the following product structure: Notebook Work 1 2 3 4 5 3 center 6 4 100 Pad Cover 5 200 6 300 The company uses an MRP system, and has the following records for these three items: 7 Adjust all answers to one decimal point using the Decrease Decimal Function 8 <0.00 07 Notebook 9 10 11 12 "For the two scheduled receipts, assume that the setup is complete, and that in each case they are half complete". Using the "cover" as an example, this means that the Gross requirements Scheduled receipts 13 setup (of 2 hours) is already complete, and half (25 of the 50) 14 covers have already been made. (So 25 - the other half-still 15 must be processed) 16 Hint: It is useful to prepare a table like the one below, before you calculate 17 18 the weekly capacity req.'s. You must fill out the data for WCs 100 and 300. Planned Order Releases and Scheduled Receipts Planned order releases Q=LAL, LT-1, SS = 0. Pad Gross requirements 1 2 3 4 Projected available balance Planned order releases 10 25500 25 25 15 10 30 30 335 15 30 223 25 25 32 5 6 25 20 25 30 205 25 0 Scheduled receipts Projected available balance 30 20 Week 1 2 3 4 5 6 252 202 25 25 25 25 0 25 25 25 25 25 0 0 25 25 00 19 Work center 1 2 20 100 21 15 22 200 30 30 23 24 300 25 26 27 28 29 30 Problem 1 Ready 3 Problem 5 4 5 6 30 30 30 0 0 Problem 6 Problem 7 + Accessibility: Investigate Q 30, LT-1, SS = 0. Cover 1 2 3 4 5 6 Gross requirements 20 25 25 Scheduled receipts 50 Projected available balance 10 40 15 40 Planned order releases 50 50 50 250 25 25 25 0 15 40 0 0 0 400 Q=50, LT-2, SS=0. cont'd un ie BILL. V W X Y Z AA The notebooks are fabricated in the following work centers, listed with accompanying time requirements. Operation Work Center Setup Time Run Time Notebook assembly 100 2 hours 10 minutes Pad production 200 3 hours 5 minutes Cover production 300 2 hours 9 minutes AB Determine the weekly capacity requirements in each of the work centers. For the two scheduled assume that the setup is complete, and that in each case they are half complete. Count: 2 B E + 100% B16 Xfx Hint: It is useful to prepare a table like the one below, before you calculate R S T U A B C D E F G H J K L M N P Q 1 2 Weekly capacity requirements (in hours) WEEK Problem 7: An office supply company makes notebooks with the following product structure: Notebook Work 1 2 3 4 5 3 center 6 4 100 Pad Cover 5 200 6 300 The company uses an MRP system, and has the following records for these three items: 7 Adjust all answers to one decimal point using the Decrease Decimal Function 8 <0.00 07 Notebook 9 10 11 12 "For the two scheduled receipts, assume that the setup is complete, and that in each case they are half complete". Using the "cover" as an example, this means that the Gross requirements Scheduled receipts 13 setup (of 2 hours) is already complete, and half (25 of the 50) 14 covers have already been made. (So 25 - the other half-still 15 must be processed) 16 Hint: It is useful to prepare a table like the one below, before you calculate 17 18 the weekly capacity req.'s. You must fill out the data for WCs 100 and 300. Planned Order Releases and Scheduled Receipts Planned order releases Q=LAL, LT-1, SS = 0. Pad Gross requirements 1 2 3 4 Projected available balance Planned order releases 10 25500 25 25 15 10 30 30 335 15 30 223 25 25 32 5 6 25 20 25 30 205 25 0 Scheduled receipts Projected available balance 30 20 Week 1 2 3 4 5 6 252 202 25 25 25 25 0 25 25 25 25 25 0 0 25 25 00 19 Work center 1 2 20 100 21 15 22 200 30 30 23 24 300 25 26 27 28 29 30 Problem 1 Ready 3 Problem 5 4 5 6 30 30 30 0 0 Problem 6 Problem 7 + Accessibility: Investigate Q 30, LT-1, SS = 0. Cover 1 2 3 4 5 6 Gross requirements 20 25 25 Scheduled receipts 50 Projected available balance 10 40 15 40 Planned order releases 50 50 50 250 25 25 25 0 15 40 0 0 0 400 Q=50, LT-2, SS=0. cont'd un ie BILL. V W X Y Z AA The notebooks are fabricated in the following work centers, listed with accompanying time requirements. Operation Work Center Setup Time Run Time Notebook assembly 100 2 hours 10 minutes Pad production 200 3 hours 5 minutes Cover production 300 2 hours 9 minutes AB Determine the weekly capacity requirements in each of the work centers. For the two scheduled assume that the setup is complete, and that in each case they are half complete. Count: 2 B E + 100%
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