Question: - Both the mask layers ANCHOR 2 and P 2 P 1 VIA instruct the PolyMEMS foundry to etch Oxide 2 . This may seem
Both the mask layers ANCHOR and PPVIA instruct the PolyMEMS foundry to etch Oxide This may seem unnecessary and inefficient. Explain why it makes sense a to have two different mask layers for this etch in your CAD layout, and b to actually have two different lithography and etching steps.
One may be tempted to put Metal on top of Poly but this is not possible in the PolyMEMS process. Explain what would happen if you attempted to do that, a by using the mask layers POLY and METAL, b by using the mask layers POLY PPVIA, and METAL. Draw a cross section for each case to illustrate.
An occasional complaint about the PolyMEMS process is that all structural materials polySi gold are conducting. Therefore, it is not possible to create a released structure with electrically isolated regions which would be useful, eg for controlling an actuator with multiple degrees of freedom Let's modify the PolyMEMS process to fix this issue and add another structural layer between Poly and Poly which we will call "Insulator".
Propose a material for "Insulator" and explain why you made this choice.
What new mask layers do you need for this modified PolyMEMS process? Certainly you will need an INSULATOR mask. Do you need any other masks?
Describe the modified process flow. Specifically, list the updated processing steps between the Poly deposition and the Poly deposition. As a reminder, the original processing sequence was:
Deposit Poly Lithography with POLY mask and polySi etch Deposit Oxide Lithography with PPVIA mask and oxide etch Lithography with ANCHOR mask and oxide etch Deposit Poly
Based on your modified process, draw the layout top view and a cross section of a released structure that has electrically isolated regions.
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