Question: Case on JIT / LEAN System Implementation: You are the Operations Manager of an FMCG Company - in charge of Procurement (Purchase), Manufacturing and Logistics

Case on JIT / LEAN System Implementation:

You are the Operations Manager of an FMCG Company - in charge of Procurement (Purchase), Manufacturing and Logistics (Warehousing / Packaging / Transportation) Management is very concerned about the repeated overrun on your budgeted expenditure year after year - seriously affecting the bottom line (net profit). Having been advised about the enormous benefits (tangible, intangible) that could accrue to the Company through the application of JIT / Lean Systems(Toyota Production System), the Company has assigned the task of implementing the said system to you through a Core Team.

Explain in detail the necessary steps / action plan you would initiate in order to achieve the targeted Cost reduction through Lean System. ?

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