Case Study: ABC Solutions Sdn. Bhd. is a vendor company to the country's largest automaker. ABC Solutions supplies Sheet Metal parts, Injection Moulded parts, Mass Produced Aluminium cast & machined parts to the automaker. The Organisation structure of ABC Solutions is as below ABC Solutions Operations Management Strategy Planning & Business Development Design & Production Research & Development Manufacturing Quality Control Stamping Die Casting Tool Room Plastic Machining Moulding Toolroom Machines Metrology Milling Zinc CNC Injectio Moulding Milling Powersaw Quality Systems Lathe EDM Aluminium Surface Compression Moulding Metrology Grinding CNC Lathes Grinding Machines Blow Moulding CNC Drilling ABC Solutions is having serious issues with their Maintenance functions. You are appointed as a Consultant for ABC Solutions to derive a Maintenance Master Plan for the company. Total number of Staff that can be recruited for the whole company - 10 (Mr.A........ Mr.J) at the expense of cumulative Rm 40 thousand/month remuneration for the 10 new staff. Following are the tasks given to you: 1) Decide on the appropriate Maintenance Management Organisation (Centralized or Decentralized) (No Marks) 2) Modify the Organisation Structure to add the Maintenance Function wherever you feel necessary (10 Marks) 3) Draw the individual Departmental Organisation Charts on the Reporting hierarchy of the Maintenance Staff (10 Marks) (7 x 5 = 35 Marks) 4) List down the Functions of the Maintenance staff for the following Departments a. Design Research & Development b. Manufacturing C. Quality Control d. Stamping e. Plastic moulding f. Die Casting g. Machining 5) Is there a Redundancy in the Functions of any two departments? Can you have one common Maintenance department for any of the two departments shown in the above organisation structure? (10 Marks) 6) Design a Schedule chart for the Periodic Preventive Maintenance (2 hours each machine) of the Tool Room Machines such that all the machines are checked at least twice a month (April 2021). The list of machines are as below (35 Marks) a. Milling machines - 5 (M1.M2.M3.M4,M5) b. Lathe - 5 (L1,L2,L3,L4.L5) Case Study: ABC Solutions Sdn. Bhd. is a vendor company to the country's largest automaker. ABC Solutions supplies Sheet Metal parts, Injection Moulded parts, Mass Produced Aluminium cast & machined parts to the automaker. The Organisation structure of ABC Solutions is as below ABC Solutions Operations Management Strategy Planning & Business Development Design & Production Research & Development Manufacturing Quality Control Stamping Die Casting Tool Room Plastic Machining Moulding Toolroom Machines Metrology Milling Zinc CNC Injectio Moulding Milling Powersaw Quality Systems Lathe EDM Aluminium Surface Compression Moulding Metrology Grinding CNC Lathes Grinding Machines Blow Moulding CNC Drilling ABC Solutions is having serious issues with their Maintenance functions. You are appointed as a Consultant for ABC Solutions to derive a Maintenance Master Plan for the company. Total number of Staff that can be recruited for the whole company - 10 (Mr.A........ Mr.J) at the expense of cumulative Rm 40 thousand/month remuneration for the 10 new staff. Following are the tasks given to you: 1) Decide on the appropriate Maintenance Management Organisation (Centralized or Decentralized) (No Marks) 2) Modify the Organisation Structure to add the Maintenance Function wherever you feel necessary (10 Marks) 3) Draw the individual Departmental Organisation Charts on the Reporting hierarchy of the Maintenance Staff (10 Marks) (7 x 5 = 35 Marks) 4) List down the Functions of the Maintenance staff for the following Departments a. Design Research & Development b. Manufacturing C. Quality Control d. Stamping e. Plastic moulding f. Die Casting g. Machining 5) Is there a Redundancy in the Functions of any two departments? Can you have one common Maintenance department for any of the two departments shown in the above organisation structure? (10 Marks) 6) Design a Schedule chart for the Periodic Preventive Maintenance (2 hours each machine) of the Tool Room Machines such that all the machines are checked at least twice a month (April 2021). The list of machines are as below (35 Marks) a. Milling machines - 5 (M1.M2.M3.M4,M5) b. Lathe - 5 (L1,L2,L3,L4.L5)