Chapter Flashca. 2 Topic 3-Lecture re... https://www.tved... Topic 3 Tutorial ou PART B: Case study question (8 marks) Answer all questions Customers abroad immediately appealed the idea of the new handbag model and have already ordered 5,000 units for Europe and 4,600 units for Asian (per week). Since orders have now been received, you must verify first your real capacity and then design the production layout accordingly to fulfill the total demand for both markets. First, you know that you have a theoretical (design capacity) of 1,000 hours available to produce per week, but there are certain planned events that you know will constrain that capacity per week, and thus reduce the time available to produce. First, you know that, on average, machine set-ups and changeovers take 20 Hrs per week. Second, equipment idling, and quality losses could take up to 20 Hrs per week. As you now have all the necessary information, you decide to start doing your calculations, Table 1 shows the activities, durations and stage sequence you have come up with. Table 1: Preceding table for the assembly of the new luggage Activity code Activity Predecessor Time (min.) a Material selection 5 b Cutting Corner turning b 2 d Plastic components assembly 6 e Welding plastic components d 2.5 Reinforcing components e 2.5 Assembly aluminium frame f 3 Activity code Activity Predecessor Time (min.) a Material selection 5 b Cutting a 4 C Corner turning b 2 d Plastic components assembly C 6 Welding plastic components d 2.5 f Reinforcing components 2.5 f Assembly aluminium frame 8 3 h Wheel assembly f 3 i General reinforcing gh 4 i Fixed locks assembly j k Packing j Question 7 2 pts Part B: Calculate the cycle time in minutes D Question 8 2 pts Part B: Calculate the number of stages (remember to round up the result to the next whole number) Question 9 2 pts Part B: Calculate the idle cycle time rate (in %) Maps create a journey.. Canadian Organiz... chapter 9 Flashca... 09 Topic 3-Lecture re... https://www.tved... Question 9 2 pts Part B: Calculate the idle cycle time rate (in %) Question 10 2 pts Part B: What stages would be considered the bottlenecks of the new process, thus constraining the material flow of the new layout design? 3 nte