Question: Consider a simple two - station line as shown in Figure. The first machine takes 2 0 minutes per job and has SCV = 1
Consider a simple twostation line as shown in Figure. The first machine takes minutes per job and
has SCV The first machine can always pull in material, and the second machine can always push
material to finished goods. The process time at the second machine is equal to minutes with SCV
Between the two machines is a buffer that can hold only job see Sections and
Model the system using an MMb queue.
Note that b considering the two machines. Compute the below measures. Comment on this
as a strategy.
What is the throughput and utilization of the line and the first machine?
What is the partial WIP ie WIP waiting at the first machine or at the second machine,
but not in process at the first machine
What is the total cycle time for the line not including time in raw materialHint: Use
Little's law with the partial WIP and the throughput and then add the process time at the first
machine.
What is the total WIP in the line? Hint: Use Little's law with the total cycle time and the
throughput.
What is the utilization of the second machine?
Keep the buffer at one b make the process times for both stations equal to minutes, but
set the process CVs to SCV
What is the throughput?
Compute an upper bound on the WIP in the system.
Compute an approximate upper bound on the total cycle time. Is this upper bound an
acceptable cycle time?
What is the utilization of the line?
Comment on reducing variability as a strategy.
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