Question: Consider the aggregate plan, master schedule and the total tasks (time) required to assemble one of the finished goods parts. Finish calculating weeks 5 to

Consider the aggregate plan, master schedule and the total tasks (time) required to assemble one of the finished goods parts. Finish calculating weeks 5 to 12 of the rolling 12-week master production schedule (MPS) based on the aggregate plan and then determine the worst case Takt time (cycle time) required (min/part) to produce the demands.

What is the theoretical minimum number of workstations required to produce to demand if 7,869 minutes of production are available per week?

Aggregate Plan Master Schedule Part Task Assembly Requirements
Month Demand Weeks Produce Task Task time (min) Precedence
1 7298 1 1824.5 1 2 none
2 7190 2 1824.5 2 2.3 none
3 8,979 3 1824.5 3 1.8 1
4 6600 4 1824.5 4 2.4 1
5 7500 5 5 2.1 2
6 6 0.5 2
7 7 1.8 3, 4
8 8 0.5 5, 6
9 9 0.8 7, 8
10
11
12

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