Question: Consider the aggregate plan, master schedule and the total tasks (time) required to assemble one of the finished goods parts. Finish calculating weeks 5 to
Consider the aggregate plan, master schedule and the total tasks (time) required to assemble one of the finished goods parts. Finish calculating weeks 5 to 12 of the rolling 12-week master production schedule (MPS) based on the aggregate plan and then determine the worst case Takt time (cycle time) required (min/part) to produce the demands.
What is the theoretical minimum number of workstations required to produce to demand if 7,869 minutes of production are available per week?
| Aggregate Plan | Master Schedule | Part Task Assembly Requirements | ||||||
| Month | Demand | Weeks | Produce | Task | Task time (min) | Precedence | ||
| 1 | 7298 | 1 | 1824.5 | 1 | 2 | none | ||
| 2 | 7190 | 2 | 1824.5 | 2 | 2.3 | none | ||
| 3 | 8,979 | 3 | 1824.5 | 3 | 1.8 | 1 | ||
| 4 | 6600 | 4 | 1824.5 | 4 | 2.4 | 1 | ||
| 5 | 7500 | 5 | 5 | 2.1 | 2 | |||
| 6 | 6 | 0.5 | 2 | |||||
| 7 | 7 | 1.8 | 3, 4 | |||||
| 8 | 8 | 0.5 | 5, 6 | |||||
| 9 | 9 | 0.8 | 7, 8 | |||||
| 10 | ||||||||
| 11 | ||||||||
| 12 | ||||||||
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