Question: Consider the following batch flow process consisting of three process steps performed by three machines: Step 1 Step 2 Step 3 Processing Time: 1 min/part

Consider the following batch flow process consisting of three process steps performed by three machines:

Step 1 Step 2 Step 3

Processing Time: 1 min/part 2 min/part 1.5 min/part

Setup Time: 20 mins No Setup No Setup

Work is processed in batch at each step. Before a batch is processed at step 1, the machine has to be set up. During a setup, the machine is unable to process any product. There are no inventory buffers between steps.

Find the best batch size that achieves a flow rate of 24 parts per hour.

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