Current and Future TWI Industry Process

Show the current and future state of a TWI Industry Process. In a written form, explain the changes the operation experienced in implementing the future state as compared to the current state map. In this exercise, your background would be a recap of the current state map. Once you give a recap as to what is going on in the current state map, flow the topic into how the changes are being made in the future state.

Future -

Appendix B: TWI Industries Current State PRODUCTION CONTROL Orders Rod + Forging Suppliers Z Daily Priorities 2x per Month Shop Orders To Weld-Area Supervisor ' CUT WELD #1 WELD #2 -A I I A Rods 20 days 5 days 3 days 3 days C/T = 15 second " CIO = 15-60 min Uptime - 100% C/T = Oper 10 sec Mach 30 sec C/O - 15 min - 1 hr Uptime = 90% 1 Operator CIT = Oper 10 sec Mach 30 sec CIO - 15 min - 1 hr Uptime = 80% 1 Operator MACHINING TIL I 4 days Forgings 20 days CIT = 30 second CIO = 2 hours 20 days Uptime = 100% 5 days 3 days 3 days 30 seconds 30 seconds 30 sec Orders 60-days out OE + Aftermarket Customers size adjustment 2 weeks out Daily Daily Ship Schedule DEFLASH SHIPPING 71 PAINT OUTSIDE SUPPLIER 2 days ASSEMBLY I 6 days 06 I Staging 5 days 4 days CIT = Oper 10 sec Mach 30 sec C/O - 15 min - 1 hr Uptime = 100% 1 Operator Total C/T = 195 sec CIO = 10 min Uptime = 100% 6 Operators 5 days 2 days 6 days 4 days LT-48 days + 30 seconds 195 sec. VA = 315 sec Appendix C: TWI Industries Future State Orders PRODUCTION CONTROL Rod + Forging Suppliers Weekly OXOX Pitch = 30 min. E E E E Cut Rods Rods GE CUT E 1 day E 7 days G CIO = 5 min. C/T = 15 sec. WELD + DEFLASH Forgings MACHINING = C/T = 39 sec. CIO S 5 min Uptime = 100% 1 Operator Total C/T = 90 sec. Machined Forgings 7 days 1 day C/O = 30 min. C/T = 30 sec. 7 days 1 day 30 sec 90 sec Orders 2 weeks out OE + Aftermarket Customers Daily ASSEMBLY SHIPPING max 1200 pcs. - FIFO PAINT empty daily OUTSIDE SUPPLIER-FIFO- A iday - 100000||zo Staging TAKT = 45 sec. 5 Operators CIO = 0 S1 day + 1 day S1 day same day LT511 days + 195 sec. VA= 315 sec Appendix B: TWI Industries Current State PRODUCTION CONTROL Orders Rod + Forging Suppliers Z Daily Priorities 2x per Month Shop Orders To Weld-Area Supervisor ' CUT WELD #1 WELD #2 -A I I A Rods 20 days 5 days 3 days 3 days C/T = 15 second " CIO = 15-60 min Uptime - 100% C/T = Oper 10 sec Mach 30 sec C/O - 15 min - 1 hr Uptime = 90% 1 Operator CIT = Oper 10 sec Mach 30 sec CIO - 15 min - 1 hr Uptime = 80% 1 Operator MACHINING TIL I 4 days Forgings 20 days CIT = 30 second CIO = 2 hours 20 days Uptime = 100% 5 days 3 days 3 days 30 seconds 30 seconds 30 sec Orders 60-days out OE + Aftermarket Customers size adjustment 2 weeks out Daily Daily Ship Schedule DEFLASH SHIPPING 71 PAINT OUTSIDE SUPPLIER 2 days ASSEMBLY I 6 days 06 I Staging 5 days 4 days CIT = Oper 10 sec Mach 30 sec C/O - 15 min - 1 hr Uptime = 100% 1 Operator Total C/T = 195 sec CIO = 10 min Uptime = 100% 6 Operators 5 days 2 days 6 days 4 days LT-48 days + 30 seconds 195 sec. VA = 315 sec Appendix C: TWI Industries Future State Orders PRODUCTION CONTROL Rod + Forging Suppliers Weekly OXOX Pitch = 30 min. E E E E Cut Rods Rods GE CUT E 1 day E 7 days G CIO = 5 min. C/T = 15 sec. WELD + DEFLASH Forgings MACHINING = C/T = 39 sec. CIO S 5 min Uptime = 100% 1 Operator Total C/T = 90 sec. Machined Forgings 7 days 1 day C/O = 30 min. C/T = 30 sec. 7 days 1 day 30 sec 90 sec Orders 2 weeks out OE + Aftermarket Customers Daily ASSEMBLY SHIPPING max 1200 pcs. - FIFO PAINT empty daily OUTSIDE SUPPLIER-FIFO- A iday - 100000||zo Staging TAKT = 45 sec. 5 Operators CIO = 0 S1 day + 1 day S1 day same day LT511 days + 195 sec. VA= 315 sec