Question: During the last 2 0 years, KL Ltd . ' s manufacturing operation has become increasingly automated, with Computer - controlled robots replacing operators. KL

During the last 20 years, KL Ltd.'s manufacturing operation has become increasingly automated, with Computer-controlled robots replacing operators. KL currently manufactures over 100 products of varying levels of design complexity. A single plant-wise overhead absorption rate, based on direct labour hours, is used to absorb overhead costs.
In the quarter ended March, KL's manufacturing overhead costs were:
Equipment operation expenses $125,000
Equipment maintenance expense $25,000
Wages paid to technicians $85,000
Wages paid to storemen $35,000
Wages paid to dispatch staff $40,000
Total $310,000
During the quarter, the company reviewed the Cost Accounting System and concluded that absorbing overhead costs to individual products on a labour-hour absorption basis is meaningless. Overhead costs should be attributed to products using an Activity Based Costing (ABC) system, and the following were identified as the most significant activities:
(v) Receiving component consignments from suppliers
(vi) Setting up equipment for production runs
(vii) Quality inspections
(viii) Dispatching goods as per customers' orders.
Equipment operation and maintenance expenses are apportioned as: Component stores 15%, manufacturing 70%, and goods dispatch 15%
Technician's wages are apportioned as: Equipment maintenance 30%, set up equipment for production runs 40%, and quality inspections 30%.
During the quarter:
vi. a total of 200 direct labour hours were worked (paid at Rs.12 per hr.)
vii. 980 components consignments were received from suppliers
viii. 1020 production runs were set up
ix.640 quality inspections were carried out
x.420 orders were despatched to customers.
KL's production during the quarter included components R, S and T. The following information is available:
Component R Component S Component T
Direct labour hours worked 2548050
Direct material $1,200 $2,900 $1,800
Component consignments received 422428
Production runs 161812
Quality inspections 10818
Orders dispatched 228546
Quantity produced 56012,8002,400
Required:
b) Calculate the unit cost of R, S and T and components, using KL's existing cost accounting system.
Explain how an ABC system would be developed using the information given. Calculate the unit cost of components R, S and T using the ABC system.

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