Question: During the last 2 0 years, KL Ltd . ' s manufacturing operation has become increasingly automated, with Computer - controlled robots replacing operators. KL
During the last years, KL Ltds manufacturing operation has become increasingly automated, with Computercontrolled robots replacing operators. KL currently manufactures over products of varying levels of design complexity. A single plantwise overhead absorption rate, based on direct labour hours, is used to absorb overhead costs.
In the quarter ended March, KLs manufacturing overhead costs were:
Equipment operation expenses $
Equipment maintenance expense $
Wages paid to technicians $
Wages paid to storemen $
Wages paid to dispatch staff $
Total $
During the quarter, the company reviewed the Cost Accounting System and concluded that absorbing overhead costs to individual products on a labourhour absorption basis is meaningless. Overhead costs should be attributed to products using an Activity Based Costing ABC system, and the following were identified as the most significant activities:
v Receiving component consignments from suppliers
vi Setting up equipment for production runs
vii Quality inspections
viii Dispatching goods as per customers' orders.
Equipment operation and maintenance expenses are apportioned as: Component stores manufacturing and goods dispatch
Technician's wages are apportioned as: Equipment maintenance set up equipment for production runs and quality inspections
During the quarter:
vi a total of direct labour hours were worked paid at Rs per hr
vii. components consignments were received from suppliers
viii. production runs were set up
ix quality inspections were carried out
x orders were despatched to customers.
KLs production during the quarter included components R S and T The following information is available:
Component R Component S Component T
Direct labour hours worked
Direct material $ $ $
Component consignments received
Production runs
Quality inspections
Orders dispatched
Quantity produced
Required:
b Calculate the unit cost of R S and T and components, using KLs existing cost accounting system.
Explain how an ABC system would be developed using the information given. Calculate the unit cost of components R S and T using the ABC system.
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