Question: Engineers involved in casting a machine bracket designed a Taguchi experimental study to improve the process and reduce the scrap rate. As a result
Engineers involved in casting a machine bracket designed a Taguchi experimental study to improve the process and reduce the scrap rate. As a result of the study, a number of improvements were incorporated. Data were taken from 10 samples before and after the manufacturing improvements. The foundry had a production rate of 1500 castings per month. The quality inspection criterion was a length dimension of 120.35 inches. The parts that did not fall within the limits were rejected. The average unit cost for scrap or rework of the rejects was $20. Given the following data, DATA Before Improvements DATA After Improvements 11.80 11.90 12.30 12.20 12.20 12.10 12.40 12.20 12.10 12.10 12.20 12.10 11.90 11.90 11.80 11.95 11.85 11.95 12.15 12.10 Determine the potential cost savings per month of the optimized process as calculated by the Taguchi Loss Function.
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