Question: Feed mixture contains 5 mol % propane and 9 5 mol % propylene ( C 3 H 6 ) , is used to produce butanal

Feed mixture contains 5 mol% propane and 95 mol% propylene (C3H6), is used to
produce butanal (C4H8O) according to the following reaction:
C3H6+ CO + H2-> C4H8O
An overall C3H6 conversion of 0.9 can be achieved. Propane is an inert and therefore,
a purge stream is installed to avoid accumulation of propane in the process. The
single-pass conversion of propylene in the reactor is 0.3. The butanal production rate
is maintained rate of 180 kmol/h. Unreacted hydrogen and carbon dioxide is
separated and sent to surge tanks (stream 6).
a) Find the NDF for each control volume (16 marks)
b) Calculate the flow rate of the fresh propane/propylene stream to the process
(kmol/h), the mole percentage of inert in the purge stream, and the total flow
rate (kmol/h) of the feed to the reactor. (10 marks each=30 marks)

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