Figure 1.1 shows the exploded view of a flashlight. On the right-hand side of the exploded...
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Figure 1.1 shows the exploded view of a flashlight. On the right-hand side of the exploded view is the list of components to assemble a flashlight. The assembly of flashlight consists of three main assemblies; A i) ii) main body assembly, electrical assembly and reflector assembly. EXPLODED VIEW 12 8 00000 11 10 16 15 14 Key 1 Main Body 2 Rubber Button 3 Electrical Wiring Ballery One 5 Battery Two & Battery Holder 7 Metal Altachment & LED Light 9 Screw 1 Figure 1.1: Exploded view of a flashlight 10 Screw 2 11 Screw 3 12 Plastic Frame 13 Blectric Conductor 1 14 Electric Conductor 2 15 Light Reflector 16 Transparent Cover Screw on Protector Table 1.1 provides related information for each item. Table 1.2 shows the Master Production Schedule for product flashlight. Table 1.1: Items and related information for manufacturing product flashlight Level Lead time On hand inventory units 0 30 20 10 10 60 40 0 1.1.1 1.1.2 1.1.3 1.1.3.1 1.1.4 1.2 1.2.1 1.2.2 1.2.2.1 1.2.3 Item Flashlight Main body Assembly Rubber button Electrical wiring Battery Battery holder Metal attachment Electrical Assembly LED light Plastic frame Screw Electric conductor 1 1 1 2 1 1 2 1 1 20 40 30 10 a) b) 1.2.4 1.3 1.3.1 1.3.2 1.3.2.1 Electric conductor 2 Reflector Assembly Light reflector d) Transparent cover Screw on protector Period (week) Gross requirements (unit) 1 2 1 2 10 0 20 20 30 Table 1.2: Master Production Schedule for product flashlight 5 6 7 8 9 10 100 50 Construct a product structure for the flashlight considering low level coding. Construct a time-phased product structure for the main body and reflector only. (6 marks) c) If the demand for the flashlight is 500 units, determine the number of battery required by considering the on-hand inventory shown in Table 1.1. 11 12 50 (6 marks) (3 marks) Develop a net material requirement plan for the battery holder only using the table provided in APPENDIX III (Please scan this table and attach together with your answer script). (5 marks) Figure 1.1 shows the exploded view of a flashlight. On the right-hand side of the exploded view is the list of components to assemble a flashlight. The assembly of flashlight consists of three main assemblies; A i) ii) main body assembly, electrical assembly and reflector assembly. EXPLODED VIEW 12 8 00000 11 10 16 15 14 Key 1 Main Body 2 Rubber Button 3 Electrical Wiring Ballery One 5 Battery Two & Battery Holder 7 Metal Altachment & LED Light 9 Screw 1 Figure 1.1: Exploded view of a flashlight 10 Screw 2 11 Screw 3 12 Plastic Frame 13 Blectric Conductor 1 14 Electric Conductor 2 15 Light Reflector 16 Transparent Cover Screw on Protector Table 1.1 provides related information for each item. Table 1.2 shows the Master Production Schedule for product flashlight. Table 1.1: Items and related information for manufacturing product flashlight Level Lead time On hand inventory units 0 30 20 10 10 60 40 0 1.1.1 1.1.2 1.1.3 1.1.3.1 1.1.4 1.2 1.2.1 1.2.2 1.2.2.1 1.2.3 Item Flashlight Main body Assembly Rubber button Electrical wiring Battery Battery holder Metal attachment Electrical Assembly LED light Plastic frame Screw Electric conductor 1 1 1 2 1 1 2 1 1 20 40 30 10 a) b) 1.2.4 1.3 1.3.1 1.3.2 1.3.2.1 Electric conductor 2 Reflector Assembly Light reflector d) Transparent cover Screw on protector Period (week) Gross requirements (unit) 1 2 1 2 10 0 20 20 30 Table 1.2: Master Production Schedule for product flashlight 5 6 7 8 9 10 100 50 Construct a product structure for the flashlight considering low level coding. Construct a time-phased product structure for the main body and reflector only. (6 marks) c) If the demand for the flashlight is 500 units, determine the number of battery required by considering the on-hand inventory shown in Table 1.1. 11 12 50 (6 marks) (3 marks) Develop a net material requirement plan for the battery holder only using the table provided in APPENDIX III (Please scan this table and attach together with your answer script). (5 marks)
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Related Book For
Exploring Engineering An Introduction to Engineering and Design
ISBN: 978-0123747235
2nd edition
Authors: Philip Kosky, George Wise, Robert Balmer, William Keat
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