Question: Hammond Inc. has analyzed the setup time on its computer-controlled lathe. The setup requires changing the type of fixture that holds a part. The average
- Hammond Inc. has analyzed the setup time on its computer-controlled lathe. The setup requires changing the type of fixture that holds a part. The average setup time has been 135 minutes, consisting of the following steps:
| Step | Time (in minutes) |
| Turn off machine and remove fixture from lathe | 13 |
| Go to tool room with fixture | 15 |
| Record replacement of fixture to tool room | 18 |
| Return to lathe | 20 |
| Clean lathe | 17 |
| Return to tool room | 20 |
| Record withdrawal of new fixture from tool room | 12 |
| Return to lathe | 15 |
| Install new fixture and turn on machine | 8 |
| Total setup time | 138 |
- Why should management be concerned about improving setup time?
- What do you recommend to Hammond Inc. for improving setup time?
- How much time would be required for a setup, using your suggestion in (b)?
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