Question: help PROBLEM 2 [ 2 0 MARKS ] Volkswagen Group Malaysia's assembly facility in Pekan, Pahang, Malaysia, has been tasked with designing critical static service
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Volkswagen Group Malaysia's assembly facility in Pekan, Pahang, Malaysia, has been tasked with designing critical static service helical compression springs for their RM million modernization project of the Volkswagen Tiguan assembly line. These springs, essential for the robotic handling system in the advanced chassis assembly station, must comply with Volkswagen's global process requirements and Malaysia's MS ISOTS automotive standards while supporting sustainable manufacturing under Malaysia's National Automotive Policy The springs must reliably support a N load through a mm compression stroke, managing approximately cycles annually across twoshift operations in Pekan's tropical climate conditions average temperature circmathrmC humidity Design specifications mandate a static safety factor leftnsrightgeq solid height leq mathrm~mm free length leq mathrm~mm and a fractional overrun to the closure xi of for consistent linear response. Following the PROTONVW localization initiative and PEKAN Engineering lean inventory management system, wire diameters must be selected from the DRBHICOMTECK SEE approved inventory stock available diameters: and mm The springs must accommodate Volkswagen's standardized operation in a mm hole mounting system, which requires a mm diameter clearance allowance to prevent interference during highspeed operation and compression cycles. The final design must satisfy Volkswagen's global quality standards while ensuring compatibility with Pekan's tropicalgrade assembly protocols and maintaining Malaysia's automotive ecosystem.
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