Question: I need assistance designing two structural models for a helmet padding experiment. One model will use a hexagonal ( honeycomb ) infill structure, and the

I need assistance designing two structural models for a helmet padding experiment. One model will use a hexagonal (honeycomb) infill structure, and the other will act as a control (solid or grid). These designs will be tested under compression to evaluate their energy absorption and failure behavior. Here are the specific requirements and details for the models:
General Requirements:
Bounding Dimensions:
All models must fit within a cuboid of dimensions: 10 cm 10 cm 2 cm (height represents helmet padding thickness).
Material Volume:
Both designs must have the same material volume (relative density =30%, approximately 16.97 cm^3). Adjust wall thickness, hexagon size, or spacing as needed to match the target material volume.
File Format:
Provide the designs as STL files compatible with 3D printing.
Design Specifications:
1. Hexagonal Infill (Honeycomb):
A hexagonal infill pattern with:
Hexagon Side Length: Approximately 1.5 cm (adjustable if needed to achieve the target material volume). Wall Thickness: Approximately 1.5 mm. Ensure the hexagons are evenly distributed and fit entirely within the bounding dimensions (no partial hexagons at the edges). Maintain structural uniformity for fair compression testing.
2. Control Design:
Option 1: Solid Block
A fully solid cuboid with the same dimensions and material volume as the hexagonal infill.
Option 2: Square Grid Infill
A simple square grid with:
Square Side Length: Approximately 1.52 cm. Wall Thickness: Approximately 1.5 mm.
Ensure the material volume matches the hexagonal infill design.
Additional Notes:
The models will be tested under compression using an Instron machine to measure force-to-failure and energy absorption.
Prioritize accurate material volume matching to ensure fair comparison between the hexagonal infill and control designs.
Symmetry and uniformity are critical to the experiment.

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