Question: i need to know the answer and the methods on how this question can be done a ) The Spodleigh Bicycle Company have developed a

i need to know the answer and the methods on how this question can be done a) The Spodleigh Bicycle Company have developed a new bicycle called the
'Speedster'. This is manufactured mainly from carbon fibre materials which
means the cycle is exceptionally light and fast (See Figure Qla - parts view). The
marketing department at Spodleigh are very excited about this new product and
want to market it as soon as possible. To facilitate this, they have produced a
sales forecast for the new bicycles and this is shown in Table Q1a(ii). The
challenge for the Manufacturing group is to design an assembly line configuration
and determine, which option is most efficient given the predicted sales forecost.
Assuming staff work a 40 hour week for 48 weeks per year you are required to
determine the following:
i) Design a product layout (Long thin) for the assembly operation which
meets the requirements of the 1st quarter production (15 Marks)
ii) Using this layout, how many people are required to
manufacture/assemble the product? What is the balance loss and
potential output of this arrangement?
(6 Marks)
iii) If a 'short fat' layout is used in the 1st quarter, how many people would
be required to assemble the products? What is the balance loss and
potential output of this arrangement?
(8 Marks)
iv) Which layout is needed to meet the increasing demand in Year 1 and
why?
(6 Marks)
v) What are the advantages and disadvantages of both 'long thin' and 'short
fat' layouts?
Table Q1a(i) Standard time for each task and build sequence
Table Q1a(ii) Sales forecast Year 1

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